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INSTRUCTION, OPERATING AND
MAINTENANCE MANUAL FOR
SERIES 4060
P/N M76417
DATE 06/29/10
DANGER
Toxic and/or flammable gases or liquids may be present in this monitoring system.
Personal protective equipment may be required when servicing this instrument.
Hazardous voltages exist on certain components internally which may persist for
a time even after the power is turned off and disconnected.
Only authorized personnel should conduct maintenance and/or servicing. Before
conduc
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Series 4060 Copyright © 2010 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any other language or computer language in whole or in part, in any form or by any means, whether it be electronic, mechanical, magnetic, optical, manual, or otherwise, without the prior written consent of Teledyne Analytical Instruments, 16830 Chestnut Street, City of Industry, CA 91749-15
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Series 4060 Safety Messages Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The definition of these symbols is described below: GENERAL WARNING/CAUTION: Refer to the instru
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Series 4060 CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MANUAL. IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR COULD RESULT POSSIBLY ACCOMPANIED WITH HAZARDOUS CONSEQUENCES. This manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available. Occasionally, some instruments
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Series 4060 Additional Safety Information DANGER COMBUSTIBLE GAS USAGE WARNING This is a general purpose instrument designed for use in a non-hazardous area. It is the customer's responsibility to ensure safety especially when combustible gases are being analyzed since the potential of gas leaks always exist. The customer should ensure that the principles of operating of this equipment are well understood by the user. Misuse of this product in any manner, tampering with its
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Series 4060 Always purge the entire system before performing any maintenance and always leak check the system after removing any tubing or fittings on the sample system. See the procedures for purging and leak checking this instrument on the following pages. If toxic gases or other hazardous materials are introduced into the sample system, the same precautions regarding leak checking and purging apply to the sample lines and sample supply or delivery lines. WARNING: ELECTRICAL SHOC
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Series 4060 3. External hazardous voltages which may be connected to the Analyzer alarm relay connections. Procedure for Removal of Internal Inaccessible Shock Hazards CAUTION: SERVICING OR MAINTENANCE OF THE ANALYZER SHOULD ONLY BE DONE BY SUITABLE TRAINED PERSONNEL. TO AVOID THESE INACCESSIBLE HAZARDOUS VOLTAGES WHEN SERVICING THE SERIES 4060, PERFORM EACH OF THE FOLLOWING STEPS, IN THE ORDER GIVEN, BEFORE SERVICING BEGINS: 1. Switch off the power to the Analyzer and remove t
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Series 4060 WARNING: THIS INSTRUMENT IS DESIGNED TO BE OPERATED IN A NONHAZARDOUS AREA. THE ANALYZER USES HYDROGEN GAS AND/OR OTHER COMBUSTIBLE GASES IN ITS OPERATION. THIS EQUIPMENT, IF NOT USED AND MAINTAINED PROPERLY CAN BE AN EXPLOSION HAZARD. THE ANALYZER, DEPENDING ON THE APPLICATION, MAY ALSO USE TOXIC GASES. IT IS THEREFORE, THE CUSTOMER'S RESPONSIBILITY TO ENSURE THAT PROPER TRAINING AND UNDERSTANDING OF THE PRINCIPLES OF OPERATION OF THIS EQUIPMENT ARE UNDERSTOOD BY TH
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Series 4060 Table of Contents Safety Messages .......................................................................... iii Additional Safety Information ...................................................... v List of Figures ............................................................................. xiii List of Tables .............................................................................. xiv Introduction .......................................................................
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Series 4060 3.3 User Connections 28 3.3.1 Electrical Power Connections 28 3.3.2 Electronic Connections 28 3.3.2.1 Primary Input Power 29 3.3.2.2 Fuse Installation 30 3.3.2.3 50-Pin Equipment Interface Connector 30 3.3.2.4 Analog Output 30 3.3.2.5 Alarm Relays 32 3.3.2.6 Digital Remote Cal Inputs 34 3.3.2.7 Range ID Relays 35 3.3.2.8 Network I/O 35 3.3.2.9 Pin Out Table 35 3.3.2.10 RS-232 Port 36 3.3.3 Gas Connections 37 3.3.3.1 Effluent 40 3.3.3.2 Sample Bypass Vent 40 3.3.3.
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Series 4060 4.5 Sample Pump 44 4.6 Analyzer Operation 44 4.6.1 Default Parameters 46 4.6.2 Style Conventions 46 4.6.3 Navigation and Data Entry 47 4.6.3.1 Arrow Keys 47 4.6.3.2 ENTER 47 4.6.3.3 ESCAPE 48 4.6.4 Menu Structure 48 4.6.4.1 Main Menus 49 4.6.5 Span 50 4.6.6 ALT-SPAN 51 4.6.7 The Model Screen 51 4.6.8 System Self-Diagnostic Test 51 4.6.9 The Alarms Function 52 4.6.10 The Range Function 55 4.6.11 Analog Output Adjustment 55 4.6.12 Linearization 56 4.6.13 Changing
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Series 4060 5.1.4 Collector Cable 68 5.2 Temperature Control Electronic Check 68 5.3 Ignition and/or Flame Guard Circuit Checks 69 5.4 Sampling System 70 5.5 Printed Circuit Board Descriptions 71 5.5.1 Flame Guard and Anode Power Supply PCB 71 5.5.2 Proportional Temperature Controller PCB 72 5.5.3 Electrometer-Amplifier PCB 73 Appendix ...................................................................................... 75 A.1 Specifications and Initial Settings: 75 A.2 Recommende
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Series 4060 List of Figures Figure 1-1: Model 4060 Front Panel Interface ............................... 17 Figure 1-2: Model 4060 Rear Panel .............................................. 17 Figure 2-1: Internal Temperature Controllers ................................ 21 Figure 2-2: Typical Piping Diagram for the Model 4060 ................ 23 Figure 3-1: Model 4060 Rear Panel with Optional Gas Manifold ... 29 Figure 3-2: Equipment Interface Connector Pin Arrangement ....... 30 Te
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Series 4060 List of Tables Table 3-1: Analog Output Connections ......................................... 31 Table 3-2: Analog Concentration Output—Example ..................... 31 Table 3-3: Analog Range ID Output—Example ............................. 32 Table 3-4: Alarm Relay Contact Pins ............................................ 33 Table 3-5: Remote Calibration Connections .................................. 34 Table 3-6: Range ID Relay Connections ................................
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Series 4060 Introduction Introduction Teledyne Analytical Instruments Series 4060, Trace Aromatic Hydrocarbon Analyzer, is a versatile instrument designed to measure the quantity of aromatic hydrocarbons, primarily benzene, present in a positive pressure sample gas. The analyzer is a microprocessor controlled digital instrument based on Teledyne’s highly successful Model 402R series analog Total Hydrocarbon Analyzer, coupled with a gas separation column and a switching valve. The basic
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Introduction Series 4060 Extensive self-diagnostic testing at startup and on demand with continuous power supply monitoring. RS-232 serial digital port for use with a computer or other digital communication device. Analog outputs for concentration and range identification (0- 1 VDC standard and isolated 4-20 mA dc). Superior Accuracy 1.2 Principle of Operation The analyzer uses a gas separation column to separate the component of interest, like benzene, from the other hydrocar
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Series 4060 Introduction Figure 1-1: Model 4060 Front Panel Interface Figure 1-2: Model 4060 Rear Panel Teledyne Analytical Instruments 17
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Introduction Series 4060 1.4 Applications Monitoring the benzene concentration of carbon dioxide gas for use in the beverage industry. Monitoring aromatic contamination in air liquefaction and other gas production processes. Gas purity certification. Detecting trace benzene in ambient air. Detecting atmospheric pollutants. 18 Teledyne Analytical Instruments
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Series 4060 Operational Theory Operational Theory 2.1 Introduction Series 4060 Analyzer for Benzene uses a FID detector and a Gas Chromatograph (GC) Column. Using a carrier gas and a microprocessor actuated switching valve, a fixed volume of sample is pushed into the Column maintained at a constant temperature. The eluted gas is analyzed for benzene in a FID detector and the column is back flushed to accept the fresh sample in the next cycle. Actual separating and detecting sequence
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Operational Theory Series 4060 1. Valve Position A—Sampling Mode In this mode the analyzer configures the operational valve to back flush the column and charge the sample loop. The Sample Mode is programmed to continue for a 7 minute period by factory default; however, it is usually modified to match the needs of a particular process. The specific timing interval for your system is listed in the Addendum and Testing Results section of Appendix B. It is possible to set the Sample Mod
