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INSTALLATION MANUAL
RESIDENTIAL GAS FURNACE MODELS
EFFICIENCY
RATING
TM9V*MP CERTIFIED
ISO 9001
(96% AFUE Two Stage Variable Speed Multi-position)
Certified Quality
Management System
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . . . . 22
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 START-UP AND ADJUSTMENTS
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438335-UIM-B-0509 SAFETY REQUIREMENTS Improper installation may create a condition where the operation of the product could cause personal injury or property damage. This product must be installed in strict compliance with the installa- Improper installation, adjustment, alteration, service or mainte- tion instructions and any applicable local, state, and national codes nance can cause injury or property damage. Failure to carefully including, but not limited to building, electrical, and mechani
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438335-UIM-B-0509 These instructions cover minimum requirements and conform to exist- ing national standards and safety codes. In some instances these instructions exceed certain local codes and ordinances, especially The furnace area must not be used as a broom closet or for any those who have not kept up with changing residential and non-HUD other storage purposes, as a fire hazard may be created. Never modular home construction practices. These instructions are required store items such as th
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438335-UIM-B-0509 FURNACE LOCATION AND CLEARANCES Table 1: Unit Clearances to Combustibles The furnace shall be located using the following guidelines: Application Upflow Downflow Horizontal 1. Where a minimum amount of air intake/vent piping and elbows will Top 1" 0" 0" be required. Vent 0" 0" 0" 2. As centralized with the air distribution as possible. Rear 0" 0" 0" 3. Where adequate combustion air will be available (particularly Side 0" 0" 1" when the appliance is not using outdoor combust
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438335-UIM-B-0509 On all installations without a coil, a removable access panel is recom- Attach the air conditioning coil cabinet to the duct connector, and then position the furnace on top of the coil cabinet. The connection to the fur- mended in the outlet duct such that smoke or reflected light would be nace, air conditioning coil cabinet, duct connector, and supply air duct observable inside the casing to indicate the presence of leaks in the must be sealed to prevent air leakage. heat exch
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Air flow 438335-UIM-B-0509 FURNACE ASSEMBLY - MC SERIES COILS ONLY MC coils are supplied ready to be installed in a horizontal position. A C horizontal pan is factory installed. MC coils should be installed in all hor- (Min) D izontal applications with the horizontal drain pan side down. Mounting Plate Flexible Duct Collar Field Fabricated Furnace Ductwork Do not drill or Screw this flange Upflow Coil FIGURE 4: Horizontal Right Application Upflow Furnace For horizontal left hand applications n
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438335-UIM-B-0509 DOWNFLOW DUCT CONNECTORS ATTIC INSTALLATION All downflow installations must use a suitable duct connector approved Line contact only permissible Supply by the furnace manufacturer for use with this furnace. The duct connec- between lines formed by the Air Vent (Maintain tors are designed to be connected to the rectangular duct under the intersection of furnace top required floor and sealed. Refer to the instructions supplied with the duct con- and two sides and building clearan
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438335-UIM-B-0509 RIGHT SIDE LEFT SIDE FRONT Combustion Air Inlet Combustion Air Inlet Condensate Drain Gas Pipe Gas Pipe Condensate Drain (Downflow) Entry Entry (Downflow) Vent Outlet Electrical Electrical Entry Entry Vent Outlet Condensate Drain 33 Condensate 23” Drain Thermostat Wiring Thermostat Optional Return Air Wiring 14” Cutout (Either side) 1” 28.5” A 1.5” 29.5” (For Cladded door add appoximately an additional .75”) .56” 23.8” 3” Vent Outlet Combustion B B Air Inlet C .56” 24.25” .56”
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438335-UIM-B-0509 HORIZONTAL APPLICATION External Manual Horizontal Filters Shutoff Valve To Gas To Gas Supply Supply All filters and mounting provision must be field supplied. All installa- tions must have a filter installed. Any branch duct (rectangular or round duct) attached to the plenum Grounded Joint Union must attach to the vertical plenum before the filter. The use of straps Drip Leg may be Installed and/or supports is required to support the weight of the external filter Inside or Outs
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438335-UIM-B-0509 Table 5: Nominal Manifold Pressure - High Fire Manifold Pressures (in. w.c.) Manifold Pressures (kPa) Altitude (feet) Altitude (m) 0-7999 8000-8999 9000-9999 0-2437 2438-2742 2743-3048 800 3.5 3.5 3.5 29.8 0.87 0.87 0.87 850 3.5 3.5 3.5 31.7 0.87 0.87 0.87 900 3.5 3.5 3.5 33.5 0.87 0.87 0.87 950 3.5 3.5 3.3 35.4 0.87 0.87 0.81 1000 3.5 3.2 2.9 37.3 0.87 0.80 0.73 1050 3.5 2.9 2.7 39.1 0.87 0.73 0.67 1100 3.2 2.7 2.4 41.0 0.80 0.66 0.61 2500 (LP) 9.8 8.2 7.5 93.2 (LP) 2.44 2.03
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438335-UIM-B-0509 Table 7: Ratings & Physical / Electrical Data Input Output Nominal High Fire Low Fire Cabinet Width AFUE Total Unit High/Low High/Low Airflow Air Temp. Rise Air Temp. Rise Amps 3 MBH kW MBH kW CFM in. cm % °F °C °F °C m /min 60/39 18/11 58/37 17/11 1200 34 17-1/2 44.4 9 96 35 - 65 1.6 - 18.3 35 - 65 1.6 - 18.3 80/52 23/15 77/50 22/14 1200 34 17-1/2 44.4 9 96 35 - 65 1.6 - 18.3 30 - 60 -1 - 15.5 80/52 23/15 77/50 22/14 1600 45.3 21 53.3 12 96 35 - 65 1.6 - 18.3 35 - 65 1
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438335-UIM-B-0509 For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available on-line at www.upgnet.com in the Product Catalog Section. AC 9A Single Stage Air Conditioner – Two Stage Variable Speed Furnace ID MODELS PV(8/9) (F/L)*(8/9)V (G/L)*(8/9)V THERMOSTAT THERMOSTAT THERMOSTAT THERMOSTAT TM(8/9)V TWO STAGE SINGLE STAGE *DN22U00124 *PP32U70124 *DN22C00124 *DP22U70124 VARIABLE SPEED AIR FURNACE CONDITIONER TWO STAGE 1 VARIABLE SPEED FURNACE
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438335-UIM-B-0509 HP 15A Single Stage Heat Pump – Two Stage Variable Speed Furnace (Hot Heat Pump or Conventional) ID MODELS OD MODELS PV(8/9) YZB (F/L)*(8/9)V YMB (G/L)*(8/9)V H*3 THERMOSTAT THERMOSTAT THERMOSTAT TM(8/9)V *BP21H50124 TWO STAGE *BN21H00124 SINGLE STAGE *DN22U00124 *DP32H70124 VARIABLE SPEED *DP21H40124 HEAT PUMP FURNACE *DN21H00124 TWO STAGE 2 1 YORKGUARD VI VARIABLE SPEED CONTROL FURNACE CONTROL C C C C C 24 – Volt Common 24 – Volt Common 24 – Volt Common 24 – Volt Common
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438335-UIM-B-0509 AC 24C Two Stage Air Conditioner – Two Stage Variable Speed Furnace ID MODELS PV(8/9) (F/L)*(8/9)V (G/L)*(8/9)V THERMOSTAT TM(8/9)V TWO STAGE TWO STAGE *PP32U71124 VARIABLE SPEED AIR *PP32U72124 FURNACE CONDITIONER TWO STAGE 1 VARIABLE SPEED FURNACE CONTROL C C C 24 – Volt Common 24 – Volt Common 24 – Volt Common Y1 Y1 Y1 Single Stage First Stage Compressor First Stage Compressor Compressor R R R 24 – Volt Hot 24 – Volt Hot 24 – Volt Hot G G Comfort Alert Interface Fan Fan (two
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438335-UIM-B-0509 HP 24A Two Stage Heat Pump – Two Stage Variable Speed Furnace (Hot Heat Pump or Conventional) ID MODELS OD MODELS PV(8/9) YZE (F/L)*(8/9)V YZH (G/L)*(8/9)V H*5 THERMOSTAT TM(8/9)V H*8 TWO STAGE *PP32U71124 TWO STAGE VARIABLE SPEED *PP32U72124 HEAT PUMP FURNACE TWO STAGE 2 1 YORKGUARD VI VARIABLE SPEED CONTROL FURNACE CONTROL C C C 24 – Volt Common 24 – Volt Common 24 – Volt Common Y1 Y1 Y1 Single Stage Single Stage First Stage Compressor Compressor Compressor R R R 24 – Volt Ho
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Open Stand Pipe (Anti-siphon air vent) 438335-UIM-B-0509 ACCESSORY CONNECTIONS The furnace control will allow power-switching control of various accessories. If an external vent tee is being installed, then it must have its own condensate trap before it is disposed into an open or vented drain. ELECTRONIC AIR CLEANER CONNECTION This is not to be considered as a second trap as referenced Two 1/4” (6.4 mm) spade terminals (EAC and NEUTRAL) for electronic elsewhere in this document. air cleaner co
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438335-UIM-B-0509 CONDENSATE DRAIN TERMINATION Exhaust Pipe A condensate sump pump MUST be used if required by local codes, or if no indoor floor drain is available. The condensate sump pump must be approved for use with acidic condensate. Combustion Air Pipe Tee with Drain Trap DO NOT terminate condensate drain in a chimney, or where the drain line may freeze. The line must terminate at an inside drain to prevent freezing of the condensate and possible property damage. Trap DO NOT trap the drai
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438335-UIM-B-0509 For 060 & 080K input furnaces, the condensate drain is plumbed toward the right casing outlet from the factory. FIGURE 24: Upflow Configuration 18 Johnson Controls Unitary Products When drain hose routing changes are required, be sure to cap all un-used openings. If rerouting hoses - excess length should be cut off so that no sagging loops will collect and hold condensate, which will cause the furnace to not operate. 2 Shorten pressure 1 Shorten rain switch hose. gutter hose
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438335-UIM-B-0509 FIGURE 25: Downflow Configuration Johnson Controls Unitary Products 19 When drain hose routing changes are required, be sure to cap all un-used openings. If rerouting hoses - excess length should be cut off so that no sagging loops will collect and hold condensate, which will cause the furnace to not operate. AIRFLOW AIRFLOW 1 Move rain gutter hose to this position. 2 Move pressure switch hose to this position. NOTE: May require the longer hose that is provided with wider cab
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438335-UIM-B-0509 FIGURE 26: Horizontal Left Configuration 20 Johnson Controls Unitary Products When drain hose routing changes are required, be sure to cap all unused openings. If rerouting hoses - excess length should be cut off so that no sagging loops will collect and hold condensate, which will cause the furnace to not operate. HORIZONTAL - LEFT INDUCER ROTATED 1 AIRFLOW Move rain gutter hose to this position NOTE: May require hose extension that is provided with wider cabinets. 2 Move pr
