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WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications. Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as
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595 Hydraulic Farm Loader Operator’s Manual Table of Contents Section Description Page Warranty Registration and Policy............................................ Table of Contents.................................................................... Loader Specification Chart..................................................... 2 Introduction Torque Chart .......................................................................... 2 Pre-delivery Check List ..............
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Pre-delivery Check List Before delivering this equipment please complete the following check list. 1. The loader has been installed using the appropriate mounting kit for the tractor and loader. 2. The hydraulic system installed is appropriate for the tractor and loader 3. The loader is properly installed. 4. All bolts are tightened to the torque specifications shown in the torque chart. 5. All safety decals are readable. 6. The loader has been tested and operates
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Loader Identification Diagram (HSL Model Shown) For further details refer to Loader Mainframe and Subframe diagrams. 4
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Hydraulic (Hose Kit) Identification Diagrams Hose Kit “A” Loader Powered by the tractor remotes. Consists of four hoses leading from loader tubing to tractor remote couplers Hose Kit “C” Loader operated by an external valve that is plumbed into the tractor hydraulic system. Consists of 4 hoses leading from loader tubing to external mounted valve plus the necessary fittings, hoses and adapter blocks (if necessary) to tap into tractor hydraulic system.
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Safety • Never work beneath raised loader unless it • Space rear tires as recommended by is securely supported. The following are tractor manufacturer. Maximize width instructions for the Lift Lock Supports; for high lift applications. Lift Lock Support Clevis Lift Cylinder Shaft LIFT LOCK INSTRUCTIONS TO ENGAGE SUPPORTS: TO DISENGAGE SUPPORTS: 1. RAISE LOADER PAST LEVEL 1. RAISE LOADER OFF LIFT LOCK POSITION SUPPORTS. 2. SECURE SUPPORTS INTO 2. SWING LOCK SUPPORTS UP INTO P
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Important Precautions FALLING HAZARD ELECTROCUTION HAZARD To prevent serious injury or death: To prevent serious injury or death: Do not lift, carry or allow anyone to ride on or work from Stay away from power lines and cables. any portion of loader. Electrocution can occur with or without direct contact. CRUSHING HAZARD HIGH PRESSURE FLUID To prevent serious injury of death: To prevent serious injury or death: Do not handle round bales or other s
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Safety Decals These decals are located as shown on the Decal Location diagram and the Sub-Frame Assembly diagram. WARNING OVERHEAD HAZARD STAY AWAY FROM UNDER LIFT ARMS AND BUCKET To prevent serious injury or death: 1. Do not stand or work under raised loader, unless supported. 2. Support bucket and lift arms before working under loader. 3. Lower loader to the ground before leaving seat. CAUTION 1. Read Operator's Manual before operating. 2. Move and turn tractor at low speed. 3. Carr
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General Instructions and Information As with any piece of equipment, the care with which your loader is operated and maintained will greatly affect it’s life and the safety of the people using it. 1. Keep all pivots well lubricated for longer bushing life. Inspect every 500 hours of operation for wear. 2. Periodically check all bolts for tightness. If any bolt is damaged, replace it with a bolt of equivalent grade or strength. 3. Follow the recommendations of the tractor m
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Operation and Maintenance GENERAL Refer to tractor Operator’s Manual for Operating information on the tractor’s hydraulic system. LOWER BOOM DUMP Hydraulic systems using auxiliary valves should have BUCKET them located for easy reach from the tractor seat. Hoses should be connected in such a manner that pushing forward on valve handles lowers the boom or dumps the bucket. CAUTION: Always connect boom hoses to float section. Weight added to rear of tractor
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Operating Suggestions for Loading DO THIS! NOT THIS! When handling heavy loads, be sure to lower lift arms slowly. This is known as feathering the hydraulic lever. If load is lowered too fast and stopped suddenly, excessive shock loads are created which can damage loader or tractor. When loading bucket, drive straight into material. Attempting to turn tractor while loading bucket can cause damage to both the loader and tractor. A straight bottom offers more re
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Operating Suggestions For Backfilling DO THIS! Backgrade work surface with a loaded When backfilling approach pile with a flat bucket. Release all pressure on lift cylinders bucket. Leave dirt in bucket. Dumping on so full weight of bucket is scraping ground. each pass wastes time. Use heel of bucket. NOT THIS! WARNING! DO NOT USE LOADER AS BATTERING RAM! SAFETY: FIRST, LAST, ALWAYS DO NOT use bucket
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Attaching the Loader to Your Tractor 1. Position the tractor as centrally as possible and drive, using lowest gear possible, into the loader frame until hoses can be connected. 2. Couple up the hydraulic hose lines to the loader or tractor valve ensuring proper function (see Operator and Maintenance Section) NOTE: When mounting the loader for the first time, slowly work the cylinders back and forth, so that most of the air is removed. Loosen the bolts on the hooks so that they ca
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Attaching the Loader to Your Tractor (Continued) 6. When the hook is lined up, dump or roll back the bucket to lower or raise the subframe upright to align with the mounting boot. 7. Continue to drive the tractor forward until the subframe uprights are seated in the boot. 8. Secure the subframe uprights with the bolts and washers. Torque to 500 ft-lbs. IMPORTANT: When mounting for the first time, the front hook bolts will have to be tight
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Removing the Loader from Your Tractor WARNING! When removing the loader, it must be fitted with a bucket or other suitable attachment to give the frame stability after removal. If this is not done, the frame will not remain standing. IMPORTANT! Always remove the loader on firm, level ground (away from children’s play areas and high traffic areas). This makes attaching and removing much faster and easier. It also makes the free standing loader more stable. 1.
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Removing the Loader from Your Tractor (Continued) 4. Roll back the bucket slightly and simultaneously extend or retract the lift cylinders to free hooks from spools. Then slowly back up the tractor. 5. Once the subframe is clear of the boot and the hook is clear of the mounting boss, roll back the bucket all the way. This raises the rear uprights of the loader. NOTE: On some mountings, the lift cylinders must be extended more while the tractor is backing up, so
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Trouble Shooting PROBLEM POSSlBLE CAUSE REMEDY Loader slow and/or will not dump. Quick couplers leaking. Check connections and compatibility or replace. Hydraulic oil too heavy. Change or replace filter. Oil filter plugged. Clean or replace filter. Hydraulic pump worn. Repair or replace pump. Oil line restricted or leaking. Check all hoses and tubes for leaks, damage or restrictions. Replace damaged or restricted hoses or tube lines. Control valve does not shift properly. Inspect, clean, repair
