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with Installation Instructions
Owner’sManual
Banks Split-Dual
®
Monster
Exhaust System
Quad-Tip
2008 Ford Power Stroke 6.4L
Turbo-Diesel F250/F350 Trucks
THIS MANUAL IS FOR USE WITH SYSTEM 49786 & 49787
Gale Banks Engineering
546 Duggan Avenue • Azusa, cA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (800) 438-7693
customer Support: (888) 839-5600
bankspower.com
©2008 Gale Banks Engineering 3/28/08 PN 96547 v.1.0
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General Installation Practices 5. Route and tie wires and hoses a minimum of 6” away from exhaust Dear Customer, heat, moving parts, and sharp edges. If you have any questions clearance of 8” or more is recommended concerning the installation of where possible. your Banks Power System, 6. When raising the vehicle, support please call our Technical Service it on properly weight-rated safety Hotline at (888) 839-2700 stands, ramps or a commercial hoist. between 7:00 a
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Tools Required: Highly recommended tools and supplies: 1 3 • ⁄2” and ⁄8” drive ratchets with inch 1 3 and metric sockets and ⁄2” and ⁄8” • Foot-pound torque wrench drive extension • Penetrating oil or light • Inch and metric combination or lubricant spray open-end wrenches • Standard screwdriver • Clean shop towels or rags • Pry-bar • Reciprocating saw 96547 v.1.0 3
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Figure 1 General Assembly Diagram Item Description P/N Qty. 1 Intermediate Pipe 53990 1 *2 Intermediate Pipe Extension 53987 1 3 Y-Pipe 53993 1 4 Tail Pipe, Left 53994 1 5 Tail Pipe, Right 53995 1 6 Exhaust Clamp, 3.5” 52468 3 *7 Exhaust Clamp, 4” 52470 1 *8 Hanger Clamp, Intermediate 53986 1 9 Hanger Clamp, Rear 53989 1 10 Frame Hanger Bracket 53566 1 7 11 Nylock Nuts, ⁄16”-20 91617 2 7 12 Washers, ⁄16” 91603 4 7 13 Hex Bolt, ⁄16”-20 x 1” 91627 2 14 Rubber Insulator 53732 1 15 Black 5”cable Tie
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5 6 12 11 10 14 13 9 6 4 3 15 16 96547 v.1.0 5
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Monster Exhaust System Installation Note: the use of an oxy-acetylene 1. As a precaution, disconnect the torch may be necessary. Remove ground of the battery (if there is more the intermediate pipe hanger pins than one battery, disconnect both). from the rubber hangers with a pry 2. Raise the vehicle and support it with bar (Spray lubricant will ease hanger properly weight rated safety stands, removal) and remove the intermediate ramps or a commercial hoist. Follow pipe assembly from
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Cut line Figure 2 See Table 1 for cutting length Table 1 2008 Ford Power Stroke 6.4L Wheel Base cut this length from the Intermediate Pipe. See Figure 2. Super cab/ Short Bed 141.8” 20” crew cab/ Short Bed 156.2” No cut crew cab/ Long Bed 172.4” No cut Figure 3 Front of vehicle 96547 v.1.0 7
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Figure 4 FACTORY BANKS LEAF STOP HANGER BRACKET FACTORY FRAME SLOT BANKS BANKS RUBBER 7/16” INSULATOR HARDWARE BANKS FORWARD DRIVER SIDE TAILPIPE 10. Install the Y-pipe over the 13. Install the driver-side tailpipe onto intermediate pipe as shown in the left Y-pipe outlet. Install the driver- Figure 1. Install clamps onto each side tailpipe hanger into the vehicle Y-pipe outlet. rubber insulator. Position the rubber insulator as shown in Figure 5. 11. Locate the two slots on the rear divers
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Figure 5 Figure 6 ADJUST SO THAT SPARE TIRE TO HEAT SHIELD CLEARANCE MOVE SPARE IS WITHIN 1/2” TIRE TOWARDS REAR OF VEHICLE BANKS DRIVER SIDE TAILPIPE ZIP TIE ON VENT HOSE & BRAKE LINE BANKS PASSENGER SIDE TAILPIPE 96547 v.1.0 9
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Figure 7 Placement of template on Passenger side rear undercarriage lining. lines away from the tailpipe using the 16. Adjust the Tailpipe Tips under the supplied cable ties. rear fender such that the tip position is aesthetically pleasing. 21. Your system includes two “Banks Power” logos designed to complement 17. Use Template 1 and/or 2 the Ford badging on your truck. Use the on page 14 & 15 to trim the rear provided measurements (see undercarriage fender lining as shown Figure
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Figure 8 96547 v.1.0 11
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2008 Ford F-250/F-350 6.4L Power Stroke Banks Split-Dual Monster Exhaust Quad Tip 12 96547 v.1.0
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Page Left Intentionally Blank 96547 v.1.0 13
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Template 1 For Right Side of undercarriage fender 14 96547 v.1.0
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Template 2 For Left Side of undercarriage fender 96547 v.1.0 15
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Gale Banks Engineering 546 Duggan Avenue • Azusa, cA 91702 (626) 969-9600 • Fax (626) 334-1743 Product Information & Sales: (800) 438-7693 customer Support: (888) 839-5600 bankspower.com
