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6.8 LITER
FORD
GAS
ENGINE
PARTS
MANUAL
P.O. BOX 310 EAGLE WI 53119
PRINTED IN U.S.A.
Revision 0: 08/29/03
0E6478
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6.8L GAS TABLE OF CONTENTS QUICK REFERENCE GUIDE .............................................................................................................................. 2 SERVICE RECOMMENDATIONS ........................................................................................................................ 3 ENGINE LOWER .................................................................................................................................................. 8 ENGINE UPPER
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6.8L GAS QUICK REFERENCE GUIDE QUICK REFERENCE ENGINE PARTS PART NUMBER DESCRIPTION QTY 0D5419 FILTER ASY. - OIL 1 0D34540114 PISTON RING SET STD (2 PISTONS) 5 0D34540115 PISTON RING SET .020"/.50MM O/S 5 AR 0D34540203 CAP - OIL FILLER 1 0D34540123 SLINGER-CRANKSHAFT OIL REAR 1 0D34540126 SEAL-CRANKSHAFT REAR 1 0D34540213 CHAIN-TIMING 2 0D34540232 PUMP ASY & SEAL-WATER 1 0D34540233 SEAL-WATER PUMP 1 0D34540235 SEAL-THERMOSTAT (O-RING) 1 0D34540238 THERMOSTAT ASSY-WATER 1 0D34540249 COIL & BOOT A
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6.8L GAS SERVICE RECOMMENDATIONS ENGINE OIL RECOMMENDATIONS ◆ DANGER The unit has been filled with “break in” engine oil Do not remove the radiator pressure cap while at the factory. Use a high-quality detergent oil classified ! the engine is hot or serious burns from boiling “For Service CC, SD, SE or SF.” Detergent oils keep the liquid or steam could result. engine cleaner and reduce carbon deposits. Use oil hav- ing the following SAE viscosity rating, based on the Ethylene glycol base antifr
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6.8L GAS SERVICE RECOMMENDATIONS 35 KW - 200 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETS Following is a recommended maintenance schedule for Generac standby gas engine driven generator sets from 35 kW to 200 kW in size. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need to be decreased (performed more frequently) if the unit is used in a severe application. Use the unit hour meter or calendar time, which
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6.8L GAS SERVICE RECOMMENDATIONS GENERAC POWER SYSTEMS, INC. RECOMMENDED SCHEDULED MAINTENANCE PROGRAM SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY. DEALER INFORMATION OWNER INFORMATION NAME: NAME: ACCOUNT #: ADDRESS: ADDRESS: SITE: PHONE: PHONE: TECHNICIAN: SIGNATURE: SIGNATURE: PURCHASE DATE: START-UP DATE: APPLICATION: Standby Power Prime Power Rental/Trailerized GENERATOR & TRANSFER SWITCH INFORMATION GENERATOR TRANSFER SWITCH MODEL NUMBER: MODEL NUMBER: SERIAL NUMBER: SERI
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6.8L GAS SERVICE RECOMMENDATIONS Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Required Task Task mended Comp. to be done Comp. to be done Comp. Required Comp. to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) 10 hrs. 30 hrs. 50 hrs. 100 hrs. 1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engi
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6.8L GAS SERVICE RECOMMENDATIONS Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Required Task Task mended Comp. to be done Comp. to be done Comp. Required Comp. to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) 10 hrs. 30 hrs. 50 hrs. 100 hrs. 13. Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks, loose co
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6.8L GAS ENGINE LOWER 8
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6.8L GAS ENGINE LOWER ITEM PART NUMBER DESCRIPTION QTY 6010 0D34540100 CYL BLOCK LESS CRKSHFT,PISTONS 1 6026AA 0D34540101 PLUG 1.75" STAINLESS STEEL CUP 10 (4 EA. LEFT/RIGHT, 2 REAR) 6026A 0D34540102 PLUG-CL BLK FRT 13.84MM 2 6026A 0D34540103 PLUG-CYL BLK REAR 3/8-18X.425 2 6026BA 0D34540104 PLUG-38.3MM CUP STAINLESS STEEL 2 6397D 0D34540105 PIN-DOWEL 8.0 X 18.25 TIMING COVER 2 8555 0D34540106 TUBE ASSY - HEATER WATER 1 N806040 0D34540107 PIN-DOWELL (SOLID) 8.0 X 45.5 2 6A008 0D34540108 PIN-DO
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6.8L GAS ENGINE LOWER 10
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6.8L GAS ENGINE LOWER ITEM PART NUMBER DESCRIPTION QTY 6622 0D34540147 SCREEN & COVER ASY-OIL PUMP 1 6626 0D34540148 SEAL-SCREEN & COVER ASSY 1 6675 0D34540150 PAN ASY-ENGINE OIL 1 6710 0D34540151 GASKET-OIL PAN 1 6731 0D5419 FILTER ASY. - OIL 1 6840 0D34540154 GASKET-OIL FILTER ADAPTOR 1 6884 0D34540155 ADAPTER-OIL FILTER 1 6890 0D34540156 INSERT-OIL FILTER MOUNTING 1 87836 0D34540187 PLUG-PIPE 1/8-27SOCKET HEX 1 N620482 0D34540158 NUT ADTR REAR/ENG STUD M10X1.5 1 N806155 0D34540305 SCREW & WA
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6.8L GAS ENGINE UPPER 12
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6.8L GAS ENGINE UPPER ITEM PART NUMBER DESCRIPTION QTY 6A008 0D34540108 PIN-DOWEL, CYL HEAD 16.0X19.0 4 6026C 0D34540166 PLUG-CYL HD PRESS RELIEF 4 6026BA 0D34540104 PLUG-38.3MM CUP STAINLESS STEEL 2 6026K 0D34540167 PLUG-CYL HD MAIN OIL GALLERY 4 6049 0D34540168 CYL HD,RH W/O VLV W/INSRTS/GDS 1 6049 0D34540169 CYL HD,LH W/O VLVS W/INSRTS/GDS 1 6051 0D34540170 GASKET-CYLINDER HEAD RH 1 6051 0D34540171 GASKET-CYLINDER HEAD LH 1 6057 0D34540172 INSERT-VALVE SEAT INTAKE 10 6057 0D34540173 INSERT-V
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6.8L GAS ENGINE FRONT 14
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6.8L GAS ENGINE FRONT ITEM PART NUMBER DESCRIPTION QTY 6019 0D34540205 COVER & GASKETS ASSY-FRONT 1 6020 0D34540206 GASKET-COVER LH 1 6020 0D34540207 GASKET-COVER CENTER 1 6020 0D34540208 GASKET-COVER RH 1 6K255 0D34540209 ARM-TIMING CHAIN TENSIONER RH 1 6M256 0D34540210 GUIDE-TIMING CHAIN RH 1 6L266-CA 0D34540211 TENSIONER-TIMING CHAIN LH 1 6L266-DA 0D34540212 TENSIONER-TIMING CHAIN RH 1 6268 0D34540213 CHAIN-TIMING 2 6M274 0D34540214 ARM-TIMING CHAIN TENSIONER LH 1 6K297 0D34540215 GUIDE-TIMI
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6.8L GAS COOLING SYSTEM 16
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6.8L GAS COOLING SYSTEM ITEM PART NUMBER DESCRIPTION QTY 8501 0D34540232 PUMP ASY & SEAL-WATER 1 8507 0D34540233 SEAL-WATER PUMP 1 N808794 0D34540234 BOLT & WASHER-WATER PUMP 4 8255 0D34540235 SEAL-THERMOSTAT (O-RING) 1 8555 0D34540236 TUBE-WATER 1 8575 0D34540238 THERMOSTAT ASSY-WATER 1 8592 0D34540239 CONNECTION ASY-WATER OUTLET 1 18599 0D34540241 TUBE-INT MNFLD HEATER INLET 1 18663 0D34540242 TUBE-WATER HEATER 1 N806178 0D34540243 BOLT-THERMOSTAT/OUTLET CONNECT 2 N811415 0D34540244 STUD-HEAT
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6.8L GAS INTAKE & IGNITION SYSTEM 18
