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HD Series Bagger
Owner/Operator & Parts Manual
Model
891003 – HD Series Three-Bag Bagger
03776000B 5/10
Printed in USA
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TABLE OF CONTENTS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3. Review control functions and operation of the unit. Disclaimer Do not operate the unit unless all controls function Ariens reserves the right to discontinue, change, and as described in this manual. improve its products at any time without notice or 4. Review recommended lubrication, maintenance obligation to the purchaser. and adjustments. The descriptions and specifications contained in this 5. Review Limited Warranty Policy. manual were in effect at printing. Equipment described w
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2. DANGER ROTATING PARTS 5. DANGER ROTATING PARTS Avoid Injury – Stay clear of rotating parts. Always keep feet and hands away from rotating parts. OL3030 6. DANGER! HOT SURFACES Never direct discharge towards persons or DO NOT TOUCH parts which are hot from property that may be injured or damaged by operation. Always allow parts to cool. thrown objects. OL0910 OT1281 Keep people away from unit while operating. 7. CAUTION! • Bag is subject to wear and deterioration. OL4140 • Check bag frequ
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ALWAYS check overhead and side clearances carefully DO NOT touch parts which are hot. Allow parts to cool. before operation. ALWAYS be aware of traffic when ALWAYS keep hands and feet away from all pinch operating along streets or curbs. points. Keep children and people away. Fumes from the engine exhaust can cause death or Keep children out of work area and under watchful care serious injury. DO NOT run engine in an enclosed area. of a responsible adult. Always provide good ventilation. Ke
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Stop and inspect equipment if you strike an object or if This product is equipped with an internal combustion there is an unusual vibration. Repair, if necessary, before type engine. DO NOT use unit on or near any restarting. Never make adjustments or repairs with the unimproved, forest-covered or brush covered land unless engine running. exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark Mower blades are sharp and can cut you. Wrap the
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ALWAYS block wheels and know all jack stands are NEVER store unit with fuel in fuel tank, inside a building strong and secure and will hold weight of unit during where any ignition sources are present. maintenance. Shut off fuel and allow engine to cool completely before Release pressure slowly from components with stored storing in closed area or covering unit. energy. Clean grass and debris from unit, especially from around NEVER attempt to make any adjustments to unit while muffler and eng
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ASSEMBLY Package Contents: WARNING: AVOID INJURY. Read and Check the contents of your kit for the parts listed in understand the entire Safety section before Figure 3: proceeding. Item Description Qty Part Number NOTE: The complete blower assembly installs with a 1 Cast Iron Weight 3 00172000 combination of parts provided in a separate blower mount 2 1/2-13 x 7 Round Head 2 06200113 kit and in this bagger kit and with parts originally installed Square Neck Bolt on the unit. Make sure you h
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1 3 2 23 4 22 5 21 6 7 20 8 9 19 18 10 17 24 16 11 15 12 14 13 Figure 3 ODD0182 9
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2. Remove the hardware connecting the lower heat INSTALL COUNTERWEIGHTS shield to the rear bumper and remove the lock nuts connecting the heat shield to the main frame. See CAUTION: Always install counterweights on the Figure 5. front axle before operating unit with bagger NOTE: Do not remove the heat shield or the hex bolts attached. Always remove counterweights from from the frame. Leave the heat shield loosely assembled front axle when bagger is removed from the to make connecting th
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4 Connect existing lower heat shield to bagger mount with hardware removed in step 2. 6 7 8 5 Tighten existing tapping screw. Figure 7 9. Install the bagger cover assembly (item 9) on the Figure 6 bagger mount weldment (item 4) with two 9/16 x 1-3/8 flat steel washers (item 13) and two 5/16-18 clamping knobs (item 14). Keep them loose CAUTION: Exhaust gases can melt mesh bags until the bagger supports are installed. See and cause a fire hazard. Make sure the exhaust Figure 8. gases ven
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9 Thread zoom bag frame (item 16) through sleeve in mesh xl bagger bag (item 15). 13 14 24 10 12 Install vinyl hose (item 17) on each end of frame and push the ends 5 together. 24 12 11 5 Figure 8 INSTALL BAG ON FRAME (FIGURE 9) 1. Thread the zoom bag frames (item 16) through the sleeve on the open end of the mesh xl bagger bags (item 15). 2. Install the vinyl hoses (item 17) on the ends of the zoom bag frames (item 16) and push the ends together. Figure 9 NOTE: The rope handle on the bo
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3. Install the blower assembly (item 19) on the deck INSTALL BAGS and secure it with the knob supplied in the blower Install Bags on Catcher Frame mount kit. CAUTION: Make sure the heat resistant side Blower assembly and (smooth side) of the mesh bags faces the unit. mounting bracket. 1. Install the mesh xl bagger bags (item 15) on bagger cover assembly (item 9) with the heat resistant side (smooth side) of the bags facing the unit. 9 Round Head Wing Knob Square Neck Spacer Bolt 15 Space
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INSTALL HOSE 52-inch deck shown. Note belt twist here. 1. Install 7 x 63 hose (item 18) on blower Other decks similar. assembly (item 19) and on the inlet adapter. Make sure the thumb latch on the inlet adapter captures one rib on the hose. Make sure the latch captures one rib on the hose. Route tapered section of the belt here. Route flat "back" side of belt here. Figure 12 5. Install the two coupling nuts to deck with two 0.31-18 x .75 round head square neck bolts with Loctite patch
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REMOVAL Removing Bagger Kit 1. Lift thumb latch and remove hose from blower assembly and bagger assembly (see figure 14 on page 14). 2. Remove belt guard. 3. Remove V-belt from double pulley (see figure 12 on page 14). 4. Remove blower assembly (see figure 11 on page 13). 5. Re-install the original belt cover. 6. Install discharge chute. CAUTION: Deflected material may cause injury. ALWAYS operate mower with bagger cover closed and secured, blower assembly fastened securely, or with chute
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OPERATION Unclogging Bagger WARNING: AVOID INJURY. Read and understand the entire Safety section before WARNING: MOVING PARTS can cut or proceeding. amputate body parts. NEVER attempt to clear blower assembly while Before Each Use engine is running. 1. Check bagger parts for wear, deterioration or ALWAYS stop engine, remove key, and wait for damage. Replace ONLY with original manufacturer moving parts to stop. service parts before operating. Sharp edges can cut. Movement of parts can 2.
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MAINTENANCE Ariens and Gravely Dealers will provide any service or Replacing Bagger Belt (Figure 15) adjustments that may be required to keep your unit 1. Remove belt guard. operating at peak efficiency. 2. Remove old or damaged belt. 3. Install new belt on blower assembly pulley and the WARNING: AVOID INJURY. Read and double pulley. understand the entire Safety section before proceeding. 52-inch deck shown. Note belt twist here. Other decks similar. Maintenance Schedule The chart below sh
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STORAGE Clean plastic surfaces with sponge and mild detergent. WARNING: AVOID INJURY. Read and Dry with a soft cloth. understand the entire Safety section before Remove all debris from mesh bags before storing. proceeding. Remove all dirt, grease, leaves, etc. from unit. IMPORTANT: NEVER spray unit with high-pressure Store in a clean, dry area. water. DO NOT store unit outdoors. Ensure all fasteners are properly tightened. Inspect NOTE: If needed, the cloth bags can be washed with low movi
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PARTS LIST SAFETY DECALS 1 5 2 6 3 4 OEe002 Item Part No. Qty. Description 1 05359700 1 Bagger Cover Decal 2 07731400 1 Mower Pan Danger Decal 3 07742300 1 Warning Decal 4 08088200 1 Grass Pump Caution Decal 5 07754100 2 Decal, Hot Surface 6 07735200 1 Decal, Belt Pinch Point 19
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BLOWER ASSEMBLY TO MOWER DECK 3 11 2 4 18 14 12 19 7 10 2 9 8 17 6 16 12 5 3 1 13 OAe005 15 20
