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OPERATION & PARTS MANUAL
SERIES
MODEL EM-900SD
PLASTER/MORTAR MIXER
(HATZ DIESEL ENGINE)
Revision #1 (07/02/04)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
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HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. Tel. (800)-421-1244 Carson, CA 90746 Fax (310)-537-3927 Contact: mq@multiquip.com MEXICO MQ CIPSA Carr. Fed. Mexico-Puebla KM 126.5 Tel. (52) 222-225-9900 Momoxpan, Cholula, Puebla 72760 Mexico Fax (52) 222-285-0420 Contact: pmastretta@cipsa.com.mx UNITED KINGDOM MULTIQUIP (UK) LIMITED HEAD OFFICE Hanover Mill, Fitzroy Street, Tel. 0161 339 2223 Ashto
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TABLE OF CONTENTS Multiquip — Plaster/Mortar Engine Hatz Engine Assembly ......................................38-39 Mixer Model EM-900SD CE Here's How To Get Help ........................................... 2 Table Of Contents .................................................... 3 Transmission Safety Message Alert Symbols .............................4-5 Transmission Assembly.....................................40-41 Operation and Safety Decals ................................6-7 Specification
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EM-900SDCE MIXER — SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in Lethal Exhaust Gases injury to yourself and others. Engine exhaust gases contain poisonous NOTE carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. This Owner's Manual has been develo
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EM-900SDCE MIXER — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS wear approved respiratory ALWAYS make sure the engine is turned OFF protection. before servicing the engine or equipment. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your mixer, other property, or the ALWAYS wear approved eye and hearing surrounding environment. protection. This mixer, other property, or the s
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EM-900SDCE MIXER — OPERATION AND SAFETY DECALS Machine Safety Decals The Multiquip EM-900SDCE mixer is equipped with a number of safety decals (see below and on the proceeding page). These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. If any of these decals become unreadable, replacements can be obtained from your dealer. PAGE 6 — MULTIQUIP EM-900SDCE— PARTS & OPERATION MANUAL — REV. #1 (07/02/04)
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EM-900SDCE MIXER — OPERATION AND SAFETY DECALS MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 7
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EM-900SDCE MIXER — SPECIFICATIONS (NOISE AND VIBRATION) EThEC Declaration of Conformity In accordance with EN 45014:1998 Equipment Diesel powered Mortar/Plaster Mixer Model Name/Number EM-900SDCE In accordance with the following Directive(s): 98/37/EC The Machinery Directive has been designed and manufactured to the following specifications: BS EN 292-2:1991 Safety of Machinery- General Requirements prEN12152:1995 Machinery and Plant for the Preparation of Mortar BS EN1679-1:1998 Compress
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EM-900SDCE MIXER — SPECIFICATIONS Table 1. EM-900 SDCE Mixer Specifications 248 liters Capacity (9 cu. ft.) W. eight (less wheels) 471 Kg. (1,038) lbs 180 x 127 x 150 cm L x W x H (71 x 50 x 59 in) Dl rive Transmission, Mechanica Dl ump Action Manua Table 2. HATZ Engine Specifications M0 odel 1B3 Te ype Air-cooled 4- stroke DIESEL engin Cn ombustion System Direct Injectio N1 umber Of Cylinders HP orsepower 6.8 H 3 Dm isplacement 347 c O) il Capacity 1 liter (1.05 qt. CCMC - D4 - D5 - PD2 or API
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EM-900SDCE MIXER — RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow CAUTI CAUTI CAUTION CAUTI CAUTI these parts to cool before servicing engine or mixer. Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the EM-900SD CE mixer: ■ Hig
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EM-900SDCE MIXER — RULES FOR SAFE OPERATION GENERAL SAFETY Maintenance Safety ■ NEVER lubricate components or attempt service on a ■ Stop the engine when leaving the mixer unattended. running machine. ■ Block the unit when leaving or when using on a slope. ■ ALWAYS allow the machine a proper amount of time to ■ Maintain this equipment in a safe operating condition at all cool before servicing. times. ■ Keep the machinery in proper running condition. ■ ALWAYS stop the engine before servicing, add
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EM-900SDCE MIXER — GENERAL INFORMATION GENERAL DIESEL ENGINE CARE Multiquip's EM-900SD CE series plaster and mortar mixer is For care and operation of the HATZ diesel engine, refer to the shipped completely assembled and has been factory tested. engine manufacturer’s operating instructions furnished with the engine. We recommend draining and refilling the engine The drum batch capacity of this mixer is between 6 and 7 bags crankcase at least every thirty hours of operation. Check the using DI
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EM-900SDCE MIXER — ENGINE COMPONENTS Figure 1. Basic Engine Components INITIAL SERVICING 6. Engine Motor Mounts – Attach these engine mounts to the mixer frame. Tighten securely. The engine (Figure 1) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine 7. Oil Filter – Remove this bolt to gain access (internal) to manual for instructions & details of operation and servicing. the engine oil filter. Service the oil filter as recommen
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EM-900SDCE MIXER — CONTROLS AND COMPONENTS 1. Engine Cover — Lift this cover to gain access to the engine 9. Dump Handle Release Pin — Pull this pin outward (spring compartment. loaded) to release the drum, then pull down on the dump handle to place the drum in the dump position. When drum 2. Clutch Engagement Lever — Push the clutch lever is in dump position, pin will automatically lock drum. forward, toward the tow end of the mixer to engage clutch. Once the clutch is engaged the paddle shaft
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EM-900SDCE MIXER — PADDLE BLADE ADJUSTMENT Figure 3 illustrates the paddle blade adjustment (steel drum ). B Figure 3. Paddle Blade Adjustment, Steel Drum MULTIQUIP EM-900SDCE — PARTS & OPERATION MANUAL — REV. #0 (07/02/04) — PAGE 15
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EM-900SDCE MIXER — INSPECTION 2. Determine if the engine oil is low (Figure 6), add correct See Figures 1 and 2 (Pages 11 and 12) for the location of any amount of engine oil to bring oil level to a normal safe level. control or component referenced in this manual. See Table 4 for recommended oil type. FUEL 1. Lift the fuel cap latch (Figure 1) located on top of the fuel tank, then look inside the tank and determine if the engine fuel is low . If fuel is low, fill with diesel fuel (Figure 4).
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EM-900SDCE MIXER — INSPECTION LUBRICANTS CLUTCH OIL GEAR REDUCTION OIL (TRANSMISSION) 1. Remove the clutch oil level plug (Figure 8). If oil begins to 1. Remove the transmission oil level plug (Figure 8). If oil seep out as the plug is being removed, then it can be begins to seep out as the plug is being removed, then it assumed that the clutch oil is at the proper operating level. can be assumed that the transmission oil is at the proper operating level. 2. If oil does not seep out as the
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EM -900SDCE MIXER — INITIAL START-UP 7. Push the clutch engagement lever forward (Figure 11), This section is intended to assist the operator with the initial toward the tow end of the mixer. When engine starts adjust start-up of the EM-900SDCE mixer. It is extremely important that throttle lever so that paddle shaft inside mixer rotates this section be read carefully before attempting to use the mixer between 30 - 40 RPM's. The number of RPM's will vary in the field. depending on engine type a
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EM-900SDCE MIXER — MAINTENANCE SHAFT SEALS ENGINE OIL 1. If engine oil is low, fill engine crankcase with lubricating CAUTI CAUTI oil through filler hole (Figure 1), but DO NOT overfill. CAUTI CAUTION CAUTI 2. The oil listed in Table 4 is recommended to ensure better IMPORTANT -DRUM HEAD SEAL CARE engine performance. Use class CD or higher grade motor Grease seals every 40 hours of operation using any grade oil. #1 lithium base grease. Apply grease until visible inside of mixing tub (over greas
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EM-900SDCE MIXER — MAINTENANCE A. Rotate the clutch using the recoil starter until the Clutch Adjustment Mechanical 9 CF Mixer adjustment lock (Figure 13) P/N EM934040 is visible. If the rotating mixing paddles appear to be losing rotational speed, Using a flat blade screwdriver loosen the adjustment bolt it may be necessary to adjust the clutch. For optimum just enough to release the adjustment lock. performance Multiquip recommends 47.45-74.57 N-m (35-55 ft- B. Using a punch, rotate the adjust
