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2-1/2 HP / 12” PLANER
WITH DUST COLLECTOR
95082
SET UP AND OPERATINg INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS mANUAL.
© ®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this m
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NOTICE is used to SAVE THIS mANUAL address practices Keep this manual for the safety warn- not related to personal injury. ings and precautions, assembly, operat- CAUTION, without ing, inspection, maintenance and cleaning the safety alert procedures. Write the product’s serial symbol, is used to address number in the back of the manual near the practices not related to assembly diagram (or month and year of personal injury. purchase if product has no number). Keep this manual and
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Unmodified plugs and matching out- such as dust mask, non-skid safety lets will reduce risk of electric shock. shoes, hard hat, or hearing protection used for appropriate conditions will b. Avoid body contact with grounded reduce personal injuries. surfaces such as pipes, radiators, ranges and refrigerators. There is c. Prevent unintentional starting. an increased risk of electric shock if Ensure the switch is in the off-po- your body is grounded. sition before connecting to power source
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4. Power tool use and care account the working conditions and the work to be performed. Use a. Do not force the power tool. Use of the power tool for operations differ- the correct power tool for your ap- ent from those intended could result plication. The correct power tool will in a hazardous situation. do the job better and safer at the rate for which it was designed. 5. Service b. Do not use the power tool if the a. Have your power tool serviced by switch does not turn it on and o
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6. Never leave the Planer unattended contains chemicals known [to the while running. Turn power off if you State of California] to cause can- have to leave the Planer. cer, birth defects or other repro- ductive harm. Some examples of 7. Turn off Planer when jammed. these chemicals are: • Lead from lead-based paints 8. Before each use, check all nuts, • Crystalline silica from bricks and ce- bolts, and screws for tightness. ment or other masonry products 9. Keep extension cord off the •
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of electric shock. (See 3-Prong Plug gROUNDINg and Outlet.) TO PREVENT 2. The grounding prong in the plug is ELECTRIC SHOCK connected through the green wire in- AND DEATH FROm side the cord to the grounding system INCORRECT gROUNDINg in the tool. The green wire in the cord WIRE CONNECTION: must be the only wire connected to Check with a qualified the tool’s grounding system and must electrician if you are in doubt never be attached to an electrically as to whether the outlet is
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2. Double insulated tools may be used dition. Always replace a damaged in either of the 120 volt outlets shown extension cord or have it repaired by in the preceding illustration. (See a qualified electrician before using it. Outlets for 2-Prong Plug.) 8. Protect the extension cords from sharp objects, excessive heat, and Extension Cords damp or wet areas. 1. Grounded tools require a three wire RECOmmENDED mINImUm WIRE extension cord. Double Insulated gAUgE FOR EXTENSION CORDS* tools
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Assembly SPECIFICATIONS 1. NOTE: This should always be mount- Electrical Requirements 120 V~ / 60 Hz / 11.8 A ed to a workbench before use. Motor (Cutter head) 2-1/2 HP, 18,800 cuts Speed per minute 1. Select an area with enough room to Maximum Cutting Depth 3/32” fit the chosen dust collection system. Stock Capacity 4-1/2” x 12” lumber Select a workbench to mount the Feed Speed 20 Feet per Minute Planer. Place the Planer on a work- Included 1 Hex Wrench (4mm) bench able to support the
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5. Place Rubber Cap (5) on the Handle 9. WARNINg! Make sure Blade is fas- and tighten Bolt (6) into the Right Cap tened and tightened down securely (11). before beginning any work. Refer to “Changing Cutting Blades” section 6. Using a screwdriver (not included), of this manual to tighten blade prop- fasten the two Cord Wrap Frames erly). (29) to the Side Cover (30) using four Screws (28). See Figure B. OPERATINg INSTRUCTIONS Cord Wrap Read the ENTIRE ImPORTANT Frames (29) SAFET
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Reset Button Circuit Breaker Crank (155) Handle (10) Scale (103) Switch Cover (162) Dust Chute (80) Table (95) Power Cord (157) Figure C objects, that will present a hazard If the wood stock is long, support the while working. full length using a roller platform (not supplied) or other device which is the same height of the Planer Table (95). general Operating Instructions 5. Plug the Power Cord (157) into a 20 Note: Before operating, remove foam amp, 120V electrical outlet. backin
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8. Note: Do not stand behind the end of 16. If the Planer turns off unexpectedly the board during planing. Plane dry, during operation; turn the Planer unwarped, clean boards only. Avoid off and unplug it from the electrical planing boards that have knots; outlet. Refer to the “Troubleshooting loose knots can jam the machine or Section” of this manual for possible become a projectile. Do not plane reasons. If the Circuit Breaker has boards that have foreign objects tripped, remove any
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4. CARBON BRUSH mAINTENANCE. mAINTENANCE AND The carbon brushes may require SERVICINg maintenance when motor perfor- mance of tool decreases or stops Procedures not specifically working completely. To maintain explained in this manual brushes: must be performed only by a qualified technician. a. Remove the brush caps on the front and back of the motor housing. TO PREVENT b. Remove the carbon brushes from SERIOUS INjURY the housing. Keep track of which FROm ACCIDENTAL orientati
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1. Unscrew and remove the Bolts (16) 5. Using the two Magnets (123), lift the on the Blade Guard (14), slide Blade Blade (57) off the Cutterhead (53). Guard slightly to the right, and lift it. See Figure E. See Figure D. Note: Leave Springs (58) in place. Blade Guard (14) Magnets (123) Gib (56) Blade (57) Magnets (123) Cutterhead (53) Figure E 6. Since the Blade has a double-edge, rotate the Blade using Magnets
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ADjUST ROLLER CASE LEVEL. REPLACINg THE V-BELT. If the Roller Case (47) is not parallel 1. Remove the Handle (10). to the base (104), the planer will produce cuts of uneven depth. 2. Remove the four Head Bolts (130A) and Head Washers (130B) from the 1. Use a test piece to measure the Left Cap (1) and Right Cap (11). height of the taper. Remove both Caps. 2. Turn the Planer off and disconnect it 3. Remove the Pan Head Screws (68) from the power supply. from the Fan Housing (78). S
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Troubleshooting Problem Possible Causes Likely Solutions Tool will not start 1. No power at outlet. 1. Check power at outlet. 2. Cord not connected. 2. Check that cord is plugged in. Gouging at ends of 1. Dull Blades. 1. Replace blades. board (snipe) 2. Too little support of long boards. 2. Provide better support for long boards. 3. Uneven force on cutter head. 3. Adjust board when it is in contact with only one feed roller. 4. Roller case not level with base. 4. Adjust roller case. 5. Lumber
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PARTS LIST Part Description Q’ty Part Description Q’ty 1 Left Cap 1 49 Belt Guard 1 2 Dowel Pin 4 50 M5x0.8x12mm Socket Head Bolt 8 3 Bushing 4 51 Flat Washer M8 1 4 Roller 2 52 M8x1.25x20mm Hex Head Bolt 1 5 Cap 1 53 Cutterhead 1 6 M5x0.8x25mm Bolt w/Lock 1 54 Pin 4 Washer 55 M6x1.0x16mm Pan Head Screw 12 7 Knob 1 56 Gib 2 57 Blade (set of 2 ) 2 8 Screw 1 9 Knob Housing 1 58 Spring 4 59 M5x5x10mm Key 1 10 Handle 1 11 Right Cap 1 60 Motor Pulley 1 12 M6x1.0x6mm Pan Head Screw 4 61 6203ZZ Ball Be
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PARTS LIST (CONTINUED) Part Description Q’ty Part Description Q’ty 98 M5x0.8x8mm Set Screw 4 151 M5x0.8x20mm Pan Head Screw 3 99 Lead Screw 2 152 Lock Washer M5 3 100 Column 3 153 Housing (Left) 1 101 Lead Screw 1 154 Gasket 1 102 Column 1 155 Circuit Breaker 1 103 Scale 1 156 Strain Relief Bushing 1 104 Base 1 157 Line Cord 1 105 3AM1x30 Retaining Ring 4 158 Wire Connector 1 106 6000ZZ Ball Bearing 4 159 M4.8x2.1x16mm Self-threading 1 107 Bearing Retainer 4 Screw 108 Spacer 4 160 Switch 1 109 S
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ASSEmBLY DIAgRAm SKU 95082 For technical questions, please call 1-800-444-3353. Page 18
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ASSEmBLY DIAgRAm (CONTINUED) SKU 95082 For technical questions, please call 1-800-444-3353. Page 19
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ASSEmBLY DIAgRAm (CONTINUED) SKU 95082 For technical questions, please call 1-800-444-3353. Page 20
