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SERIES
1 6 C
TEMPERATURE/PROCESS
CONTROLLER
Instruction Manual
(Basic Operations)
1
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Introduction Congratulations on your purchase of an Athena Series 16C Temperature/Process Controller. It is designed for ease of use and reliability wherever accurate control is required. After following the instructions for installation, simply step through and set your operating parameters using the controller’s easy menu system. The instrument may then be automatically or manually tuned to your process for optimum setpoint control. A Quick Setup Reference Card is on page 5 and also
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Safety Warning In addition to presenting a potential fire hazard, high voltage and high temperature can damage equipment and cause severe injury or death. When installing or using this instrument, follow all instructions carefully and use approved safety controls. Electrical connections and wiring should be performed only by suitably trained personnel. Do not locate this instrument where it is subject to excessive shock, vibration, dirt, moisture, oil, or other liquids. The safe operating
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Table of Contents Installation 1 For information and Dimensions and Mounting 2 operating instructions related to installed Wiring 3 options and digital Output Types 5 communications, refer to the Series C Operation
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Installation Unpacking and Inspection Measurements between centerlines of panel cut- 1. Inspect shipping carton for obvious signs of mishandling. outs are the minimum 2. After removing the controller from the shipping carton, recommended. inspect it carefully for damage. Never attempt to install and use a damaged unit. 3. Verify that the ordering code number indicated on the side of the controller matches what was ordered. Figure 1. Recommended Panel Layout for Multiple Controllers C C L 2
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Dimensions Figure 2. Case Dimensions 4.654" 2.100" (118.21mm) (53.3mm) 0.717" 3.937" (8.21 mm) (100 mm) O 1 PV O 2 A 1 2.100" A 2 1.750" (53.3mm) SV (44.5 mm) F 1 F 2 Prior to mounting the Series C in your panel, make sure that the cutout opening is of the right size, 1.771” x 1.771” (45 mm x 45 mm), and deburred to enable a smooth fit. A mini- mum of 4” (100 mm) of depth behind the panel is required. Mounting Figure 3. Series C Mechanical Components Insert the Series C through the front pan
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Wiring IMPORTANT: All electrical wiring connections should be made only by trained personnel, and in strict accordance with the National Electrical Code and local regulations. The Series C controller has built-in circuitry to reduce the effects of electrical noise (RFI) from various sources. However, power and signal wires should always be kept separate. We recommend separating connecting wires into bundles: power; signal; alarms; and outputs. These bundles should then be routed through
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Wiring Figure 5. Thermocouple Input Wiring Make sure that you are using Thermocouple circuit the appropriate thermocouple 8 resistance should not and extension wire. Connect the exceed 100 ohms for negative lead (generally colored rated accuracy; errors 9 red in ISA-type thermocouples) T/C will occur at higher to contact #9; connect the 1 0 resistance values. positive lead to contact #10. If shielded thermo- Extension wires must be the couple wire is used, terminate the shield same
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Output Types When you ordered your Series C controller specific output types were specified, designated as “B”, “E”, “F”, “G”, “S”, The Type “B” output “T” or “Y”. You also had the option of configuring your con- is a mechanical device and subject to wear. troller with either one or two output actions. The numbers To extend the life of below are suggested for most typical applications. the relay, set the Cycle For Control Output Type — Select Cycle Time Time for the re
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Operation Figure 9. Front Panel Controls and Indicators Mode/Enter Key Used to enter Parameter selections, access operating modes, release latched alarms, and index through menu items. Lower Key Used to decrease values. (Hold for fast-step progression) Raise Key Used to increase values. (Hold for fast-step progression) Menu Access Key Used to enter or exit the menu system, index to the next menu, and enter the Security Level menu. 6 7
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Power On The Series C controller’s functional hierarchy When power is first applied to the Series C, all segments of is organized into three the LED displays will be momentarily illuminated while the distinct user-program- mable groupings: instrument goes through a series of diagnostic checks to Security Level, Menu verify proper operation. A software version number will then System, and Operating Mode. appear in the lower display, followed by a configuration code (upper display) and
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Security Levels The security level feature allows you to limit access to the menus, setpoint, and operating mode selection according to The controller’s initial the needs of your application. The security levels provided security level, set at the are Key Lockout, Setpoint, Setpoint plus Mode, User, factory, is Configuration Configuration, and Factory. To view or change security . When you have level from the Process Variable display, press and hold the completed configuring the ins
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Operating Modes The Series C’s operating modes are: Manual, Standby, Normal, Autotune, Ramp/Soak Recipe, Run and Hold. To select a different Remember to press the operating mode, press the Mode/Enter key for three seconds. Mode/Enter key after The operating mode that the controller is currently in will be dis- making your selection. played. To index through the available operating modes, press the Raise or Lower keys. When the desired mode is displayed, If both outputs are set to
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Menu System Overview The Parameter Menu System is organized into ten basic If a key press is not menus: Input, Display, Output, Control, Alarm, Tune, sensed within five Recipe, Supervisor, Calibration, and Option. To access the minutes, the control- ler automatically exits Menus, press and hold the Menu Access key for approxi- the Menu System and mately 3 seconds until a menu label appears in the upper dis- reverts to the Process Value display. play. There are additional menus present
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Figure 10. Series C Functional Diagram Security Levels for 10 seconds once for 3 seconds for 3 seconds Process Mode Menu Variable Selection System Display once for 3 seconds Menu System Overview To return to Process Value at any time, press and hold Menu Access key for three seconds 10 11
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Figure 11. Chart of Series 16C Menu System Menu System and Security Levels Overview (Continued on Next Page) Notes: 1. It is recommended you start with the input menu. 2. Parameter labels displayed will vary, depending Menu Access upon the controller’s configuration. Key Mode/ Enter Key (number) (number) (number) (number) (number) 12
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Figure 11. Chart of Series 16C Menu System and Security Levels (Continued from Previous Page) Mode/ Raise/ Enter Key Lower Key Functional When Option Card Installed (three seconds) * See options manual for Security Levels parameter selections. (Key Lockout) = No Access (Setpoint) = Setpoint Value or Output Percentage (Manual Mode) (Setpoint plus Mode) = Plus (User) = Plus (Configuration) = Plus (Factory) = Plus 13
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Menus and Parameter Descriptions Menus and Parameters Input Used to select sensor -related parameters, such as input type, limits, and scaling. Display Used to set or change decimal position and display units. Output Used to specify output usage, control methods, and alarms. Control Used to select parameters associated with the control methods. Alarm Used to select alarm parameters .
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Input Menu NOTE: FOR A MORE DETAILED DESCRIPTION OF MENU PARAMETERS, REFER TO THE GLOSSARY WHICH BEGINS ON PAGE 64. The first parameter that needs to be set is Input Type. The remaining Input Menu parameters will change, depending upon whether a linear input type or a temperature input type is selected. Other menu param- eters related to the sensor range may also change. After selecting your Input Type, refer to the corresponding section on page 16 for the
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Input Menu Input Jumper Settings Input Menu (continued) Display Parameter Selection Input Type 100 ohm compressed RTD 0-20 mA 4-20 mA 0-10 mV
