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SERVICE MANUAL
Pro Tread AC
7600 7700
X Star Trac Fitness 14410 Myford Road Irvine, California 92606 800-503-1221 Tel 714-669-1660 Tel 714-669-0739 Fax X
http://support.startrac.com email: support@startrac.com
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Service Manual: E-TR and E-TRi INTRODUCTION This is the Service Manual for the Star Trac AC Pro Tread 7600 & 7700. This manual is designed to be easy to use, providing detailed instructions on how to service and maintain the AC treadmills. Star Trac highly recommends that you read the entire manual prior to performing any maintenance or repair. The information on the following pages will enable you to begin easily, quickly and safely. This is not an Owners Manual. This service m
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TABLE OF CONTENTS INTRODUCTION.................................................................................................................................................. 1 TABLE OF CONTENTS....................................................................................................................................... 1 PRECAUTIONS - SAFETY .................................................................................................................................. 4 ELEC
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Running Belt “Do Not’s” ...............................................................................................................................................................15 Cleaning a Running Belt ................................................................................................................................................ 16 Running Belt Tension......................................................................................................................
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DFR Code 1000..............................................................................................................................................................................59 DFR Code 800 & 400.....................................................................................................................................................................60 DFR Code 200............................................................................................................
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PRECAUTIONS - SAFETY The 7600 and 7700 treadmills are wired for either 120 VAC nominal or 230 VAC nominal power input. They are equipped with a specific electric cord and plug to permit connection to the proper electric circuit. Make sure that the product is connected to a dedicated power line having an outlet with the same configuration as that of the plug. NO adapter should be used with this product. If the product must be reconnected for use on a different type of elec
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EQUIPMENT PLACING Star Trac recommends that treadmills be spaced a minimum of 20.0 inches (0.5 m) apart to allow safe and easy ingress and egress. More importantly, there must be at least 48 inches (1.25 m) of free space behind the treadmill. The Pro Series treadmill measures: 85.5” l by 34.0” w (217 x 86.5cm). See the following graph for proper equipment spacing requirements: 20.0 20.0 20.0 20.0 inches inches inches inches (0.5 m) (0.5 m) (0
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POWER (ELECTRICITY) Objectives If you are not qualified/comfortable working with electricity you should consult a certified electrician. This section should provide you with the information necessary to properly service your Star Trac unit by giving you: A basic understanding of electrical safety A basic understanding of electrical terminology A basic understanding of electricity in general A basic understanding of electrical tools An overview of your Star Trac unit Safe
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General Electricity Star Trac refers to the two most common global voltages as: 110V (or 110VAC) 220V (or 220VAC) Voltages worldwide can vary. Star Trac products are designed to be stable within most voltages: For 110V systems the voltage range is: 110 VAC – 125 VAC 50/60hz For 220V systems the voltage range is: 190 VAC – 250 VAC 50/60hz Electrical Tools MULTIMETER – Used to test voltages, amperages and ohm readings. They can vary on type from digital (as shown to the
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Power Cords Below are the power cords you will find installed onto a Star Trac treadmill. Note the configuration of the prongs for power and polarization: Service Manual: E-TR and E-TRi 8
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PREVENTIVE MAINTENANCE Overview Preventive maintenance (PM) is a schedule of planned maintenance actions aimed at the prevention of failures. PM is the best way to preserve and enhance equipment reliability by keeping key components clean and free of debris. PM activities may include cleaning, vacuuming, visual inspections of key components, lubrication, etc. The better your PM program is, the more dramatically you can increase the life of your product and significantly reduce equ
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Preventive Maintenance Schedule This section provides a comprehensive list of factory recommended PM requirements, along with detailed procedures for performing each task. Wipe down all surfaces including: Display, handrails shroud and heart rate grips. Clean under the running belt (soft cloth only) Visually inspect running belt for alignment and tension Ensure the power cord is not under the treadmill Vacuum floor under and around treadmill Inspect
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DAILY Clean Use a 5:1 dilution ratio (5 parts water to1 part Simple Green, Formula 409, Fantastic,or the like). + = (5 parts water) (1 part cleaner) Apply cleaning solution to a clean cloth then wipe the following areas (Do not spray directly onto surfaces): o Display (Keypad) o Heart Rate Grips o Handrails o Shroud o Side Bed Covers o Under Belt Edge Inspect Inspect running belt for proper alignment (see Running Belt section for adjustme
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WEEKLY Clean Elevate the treadmill and vacuum the floor around and underneath. Inspect Inspect display panel (keypad) for wear Inspect inside of running belt and top of deck Inspect all mounting hardware and correct any squeaks or rattles Service Manual: E-TR and E-TRi 12
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MONTHLY Clean Unplug the treadmill and remove the shroud. Use a portable vacuum with dust attachment to clean any dust, dirt or debris from inside the shroud area. Use extreme caution to not damage any components or knock and connections loose Inspect Inspect the drive belt for tension and wear. Inspect the power cord for pinches and/or broken prongs Lubricate Wipe and debris from the elevation screws then lubricate. Use a spray lithium grease or a thin coating of
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RUNNING BELT Once a deck surface has been used, it should not be used again. You must install a new belt and new deck surface together. Most Star Trac decks are double-sided so they can be flipped to utilize both sides. Failure to install a new belt over a fresh deck surface will cause the belt to burn along the center walking area, the edges will curl, electrical components will create so much heat as to begin to fail, and will not be covered under warranty. The Pro Tread mo
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Importance of Running Belt Maintenance The running belt is the most important part of a treadmill. It is what a treadmill is all about. It is the core component that must be maintained to insure many years of continued function. By performing a few maintenance steps at regular intervals, you can help to: Increase the life of a running belt Reduce unnecessary down-time Prevent electrical component failures Dirt is an abrasive. When it builds up under a running belt, it c
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Cleaning a Running Belt The running belt should be cleaned to help prevent dirt build up and maintain a nice appearance for users. To properly clean a running belt you will need: TOOLS & MATERIALS Clean towel (1) Paint stick or ruler (1) Diluted all-purpose cleaner (409, Simple Green, etc.) Bristle brush CLEANING PROCEDURE: 1. CLEAN BETWEEN DECK & BELT: A. Using the paint stick or ruler, slide a dry towel under the middle of the belt from one side of the frame
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Running Belt Tension Proper running belt tension and tracking are important to maintain the performance and life of the belt. It is recommended to follow this tensioning and tracking procedure whenever the running belt or deck is replaced or as needed. PARTS REQUIRED Masking tape and pen or pencil Ruler or tape measurer TOOLS REQUIRED 1/4” Allen wrench FREQUENCY After: 1,000 Miles (1,600 Km) OR 1 Month. Whichever comes first. Clean deck with dry cloth and r
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RUNNING BELT RETENSION PROCEDURE Step 1: Release tension of running belt by unscrewing the tension screws until the roller touches the finger-guard. The belt should be completely relaxed. (Note: This applies to both left & right finger- guards.) Fig 1 Step 2: Apply a piece of masking tape on the edge of the running belt on both sides. Fig 2 Step 3: Draw a line on each piece of masking tape aligned with the edge of the deck. (Note: Be careful not to move
