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Illustr Illustra ated P ted Par arts Man ts Manual ual
Illustr Illustr Illustra a ated P ted P ted Par ar arts Man ts Man ts Manual ual ual
Model Number:
P/N 39892
Rev 000
TBC-400PF
Date 5-31-05
BRUSHCUTTER, 40cc
Supplier To The Outdoor Power Equipment Industry
th
ISM, Inc. • 1028 4 Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanaka-usa.com custsvc@tanaka-ism.com
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PARTS INFORMATION TBC-400PF CYLINDER, PISTON & CRANKSHAFT • FIGURE 1 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1 1-6 15711666900 CAP,SPARK PLUG 1 1-8 0181166021 PLUG,SPARK 1 1-11 0010440590 SET,CYLINDER 1 Includes gasket 1-12 99461050204 BOLT,HEX,HOLE,5X20,S 4 1-14 0170440020 GASKET,CYLINDER 1 1-15 04104050200 RING,PISTON 2 1-16 0300440090 PISTON SET 1 Includes piston rings and circlips 1-17 0370100020 PIN,PISTON 1 1-18 03905004200 CIRCLIP,PISTON PIN 2 1
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PARTS INFORMATION TBC-400PF CRANKCASE & FLYWHEEL • FIGURE 2 www.tanaka-usa.com custsvc@tanaka-ism.com Page 2
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PARTS INFORMATION TBC-400PF CRANKCASE & FLYWHEEL • FIGURE 2 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 2-9 99463050204 BOLT, HEX 5X20 1 2-19 7880162V20 PAWL,STARTER 1 2-20 99355050000 RING,STOP,5 1 2-23 99111100013 NUT,10 1 2-24 7900162V200 SPRING,PAWL,STARTER 1 2-25 7980422090 PAWL,STARTER ASS'Y 1 2-26 0720440091 CRANKCASE ASSY 1 Includes gasket, seals and bearings 2-27 0900440020 GASKET,CRANKCASE 1 2-28 99966152564 SEAL,OIL,UD15257 2 2-29 99961620200 BEARING,BALL,#6202 2 2-32 07102007200 SHIM
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PARTS INFORMATION TBC-400PF FUEL SYSTEM • FIGURE 3 www.tanaka-usa.com custsvc@tanaka-ism.com Page 4
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PARTS INFORMATION TBC-400PF FUEL SYSTEM • FIGURE 3 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 3-31 4030430020 GASKET,INLET MANIFOLD 1 3-32 4040430090 SET,CARB INSULATOR 1 Includes gasket 3-33 4020430020 GASKET,CARBURETOR 1 3-34 4530637C200 COLLAR 1 3-35 4700138020 COLLAR 1 3-36 4230138082 BODY,CLEANER 1 3-37 5280138021 VALVE,CHOKE 1 3-38 47601700200 BOARD,BLOW OVER CHECK 1 3-39 4460138021 FILTER,AIR 2 3-40 99204080030 WASHER,8 1 3-41 4520138091 COVER,CLEANER,ASSY 1 3-42 3800637C200 BOLT,CLEANER
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PARTS INFORMATION TBC-400PF MUFFLER, CLUTCH & COVER • FIGURE 4 86 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 4-1 7380440A21 PROTECTOR,MUFFLER 1 4-3 99461050124 BOLT,HEX,5X12S 1 4-5 99053060653 SCREW,HEX,6X65 2 4-6 99201060011 WASHER,6 2 4-7 7040440090 SET,MUFFLER 1 Includes gasket 4-8 99201050061 WASHER,5 1 4-10 7210440020 PIPE,TAIL 1 4-11 99434040081 SCREW,4X8/S 1 4-13 7320440020 ARRESTER,SPARK 1 4-14 73704230200 GASKET,MUFFLER 1 4-16 1330440020 SHIELD,HEAT 1 4-23 99463050204 BOLT, HEX 5X20 2 4-
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PARTS INFORMATION TBC-400PF STARTER • FIGURE 5 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 5-0 7620422090 STARTER,RECOIL ASSY 1 5-1 7720422080 BODY,RECOIL STARTER 1 5-2 7690422020 REEL,STARTER ROPE 1 5-3 7790422020 SPRING,RECOIL 1 5-9 7830427020 ROPE,STARTER 1 5-12 8350422020 CAP,HANDLE 1 5-14 7850422020 HANDLE,STARTER 1 5-17 8390422020 SCREW,SET 1 www.tanaka-usa.com custsvc@tanaka-ism.com Page 7
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PARTS INFORMATION TBC-400PF AIR FILTER • FIGURE 6 0 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 6-0 4550440090 CARBURETOR SET 1 Includes gasket 6-1 51425100200 SCREW,THROTTLE SET 2 6-4 54425164200 STAY,ADJUST,CABLE 1 6-5 53925120200 SWIVEL 1 6-6 5492516520 WASHER,THRUST 1 6-7 48925100200 RING,STOP 1 6-9 61425137200 ADJUSTER,CABLE 1 6-10 55025100200 O-RING 1 6-11 5992001W440 MAIN JET #44 1 6-12 99101060013 NUT,6 1 6-13 ~ ~ ~ GASKET,PUMP 1 ~ Contained in Carb Repair Kit 6-14 ~ ~ ~ DIAPHRAGM,PUMP 1
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PARTS INFORMATION TBC-400PF CLUTCH CASE • FIGURE 7 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 7-1 2893749180 SHAFT,CLUTCH 1 7-2 99351032002 RING,STOP,C-32 IN 1 7-3 99961600201 BEARING,BALL,#6002ZZ 1 7-4 3303749120 WASHER 1 7-5 99350015002 RING,STOP,C-15 EX 1 7-6 99353045002 RING,STOP,C-15,OUTER 1 7-7 3313749120 CASE,CLUTCH 1 7-8 5993749120 CUSHION 1 7-9 3603749120 HOLDER,PIPE 1 7-10 99436050101 SCREW,5X10WS 1 7-11 99461060304 BOLT,HEX,6x30/S 5 7-15 19805015800 CLAMP,CORD 1 7-26 2743749180 CORD
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PARTS INFORMATION TBC-400PF DRIVE SHAFT & HANDLES • FIGURE 9 www.tanaka-usa.com custsvc@tanaka-ism.com Page 10
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PARTS INFORMATION TBC-400PF DRIVE SHAFT & HANDLES • FIGURE 8 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 8-1 3433749120 SHAFT,DRIVE 1 8-2 3413785080 SHAFT,DRIVE 1 8-3 3473785090 BUSHING ASS'Y 5 8-16 3353836080 HANGER 1 8-17 3353825390 RING,STRAP 1 8-18 3373836080 HANGER BRACKET 1 8-19 99416050252 SCREW,5X25WS 1 8-60 5003749120 HANDLE,L & R 2 8-62 5033754020 GRIP,RIGHT 1 8-63 1653759020 GRIP,HANDLE 1 8-64 99461050254 BOLT,HEX HOLE,5X25S 4 8-65 5063844720 BRACKET,HANDLE,A 1 8-66 5073844720 BRACKET
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PARTS INFORMATION TBC-400PF THROTTLE • FIGURE 9 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 9-26 1623710120 SWITCH,STOP 1 9-27 99342030081 SCREW,TAPPING,3X8 3 9-28 25937101200 BASE,STOP SWITCH 1 9-29 26237101200 SPRING,STOP SWITCH 1 9-30 17737101200 TERMINAL,EARTH B 1 9-31 17637101200 TERMINAL,EARTH A 1 9-32 99186050000 NUT,LOCK,5 1 9-33 99355060001 RING,STOP,6 1 9-34 83237101200 SPRING,RETURN 1 9-35 88037101200 LEVER,THROTTLE 1 9-36 99431050251 SCREW,S.,5X25 1 9-37 85337101200 SHAFT,LOCK BUTTON
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PARTS INFORMATION TBC-400PF GEAR CASE & SAFETY GUARD • FIGURE 10 www.tanaka-usa.com custsvc@tanaka-ism.com Page 13
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PARTS INFORMATION TBC-400PF GEAR CASE & SAFETY GUARD • FIGURE 10 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 10-1 3003749190 GEAR CASE ASSY 1 10-2 99422060301 BOLT,6x30PS 1 10-3 99351026002 RING,STOP,IN,C-26 1 10-5 99350010002 RING,STOP,C-10 EX 1 10-6 99961600000 BEARING,BALL,#6000 1 10-7 99961600002 BEARING,BALL,#6000Z 1 10-9 3003749120 GEAR CASE 1 10-11 99415050121 SCREW,5X12/PS 1 10-12 99021060080 BOLT,6x8 1 10-13 99961629000 BEARING,BALL,#629 1 10-14 3043330M20 SHAFT,GEAR 1 10-16 99961620104
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PARTS INFORMATION TBC-400PF BLADE & TOOLS • FIGURE 12 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 11-30 8132901460 WRENCH,HEX 14 1 11-32 8103749120 BLADE,10x3 TOOTH 1 11-33 8012937491 SPANNER,8x10 1 11-34 8142937491 WRENCH,HEX,5 1 11-35 6153749120 COVER,CUTTER 1 11-36 8262937491 WRENCH,COMBI,17x19 1 www.tanaka-usa.com custsvc@tanaka-ism.com Page 15
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PARTS INFORMATION TBC-400PF DECALS • FIGURE 13 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 12-2 92337400200 DECAL 1 www.tanaka-usa.com custsvc@tanaka-ism.com Page 16
