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POWER Units for
Gensets (Saran)
2.9L/4039/4.5/6.8L
(128/008/158/258)
OPERATOR'S
MANUAL
John Deere Usine de Saran
OMCD16564 (03JAN00)
Printed in Germany
ENGLISH
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Introduction THIS MANUAL COVERS the following engines for Information relative to emissions regulations generator sets: Depending on final destination, this engine can meet the emissions regulations according to the US ENGINE FAMILY ENGINE MODEL Environmental Protection Agency (EPA), California Air 300-SERIES CD3029DF128 Resources Board (CARB) and for Europe, the CD4039DF008 Directive 97/68/EC relating the measures against the CD4039TF008 emissions of gaseous and particulates pollutants from P
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Contents Page Page Identification Views Diesel Engine Coolant .................... 10-4 Identification views . ...................... 01-1 Operating in Warm Temperature Climates ..... 10-5 Maintenance Records Operating the Engine Using maintenance records ................ 02-1 Break-in period.......................... 15-1 100 Hours of operation.................... 02-1 Starting the engine....................... 15-1 500 Hours of operation.................... 02-2 Cold weather operation ........
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Contents Page Checking crankshaft vibration damper (6-CYLINDER ENGINE ONLY) ........... 40-4 Maintenance/2500 hours/3 years Drain and flush cooling system . ............ 45-1 Maintenance/As required Additional service information............... 50-1 Do not modify fuel system ................. 50-1 Clean or replace air filter (one-piece) ........ 50-2 Clean or replace air filter element ........... 50-3 Replacing fan and alternator belt (POWERTech ENGINES) ............... 50-4 Checking fuel filte
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Identification Views IDENTIFICATION VIEWS 4045HF158 Continued on next page DPSG,CD03523,3 –19–05JUL99–1/2 01-1 112699 PN=5 CD30744 –UN–23AUG99
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Identification Views 6068HF158 DPSG,CD03523,3 –19–05JUL99–2/2 01-2 112699 PN=6 CD30745 –UN–23AUG99
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Maintenance Records USING MAINTENANCE RECORDS To obtain the best performance, economy and service John Deere oils and coolants have been formulated to life from your engine, ensure service is carried out give maximum protection and performance to your according to this present manual and recorded in the engine. We recommend only genuine John Deere following pages. It is recommended that your engine service products and replacement parts. Distributor or your Dealer carry out this service work and
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Maintenance Records 500 HOURS OF OPERATION r Engine oil, replace r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,8 –19–05JUL99–1/1 1000 HOURS OF OPERATION r Engine oil, replace r Air intake system, check r Engine oil filter, replace r Fuel filter, replace r Check belt and tensioning system
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Maintenance Records 1500 HOURS OF OPERATION r Engine oil, replace r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,10 –19–05JUL99–1/1 2000 HOURS OF OPERATION r Engine oil, replace r Cooling system, drain and flush (if COOL-GARD is not used) r Engine oil filter, replace r Valve clearance, ad
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Maintenance Records 2500 HOURS OF OPERATION r Engine oil, replace r Cooling system, drain and flush (if COOL-GARD is used) r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,60 –19–16AUG99–1/1 3000 HOURS OF OPERATION r Engine oil, replace r Air intake system, check r Engine oil filter, replac
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Maintenance Records 3500 HOURS OF OPERATION r Engine oil, replace r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,62 –19–16AUG99–1/1 4000 HOURS OF OPERATION r Engine oil, replace r Cooling system, drain and flush (if COOL-GARD is not used) r Engine oil filter, replace r Valve clearance, ad
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Maintenance Records 4500 HOURS OF OPERATION r Engine oil, replace r Vibration damper, replace (6 cyl.) r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,64 –19–16AUG99–1/1 5000 HOURS OF OPERATION r Engine oil, replace r Injection nozzles, replace r Engine oil filter, replace r Air intake sys
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Maintenance Records 5500 HOURS OF OPERATION r Engine oil, replace r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,66 –19–16AUG99–1/1 6000 HOURS OF OPERATION r Engine oil, replace r Cooling system, drain and flush (if COOL-GARD is not used) r Engine oil filter, replace r Valve clearance, ad
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Maintenance Records 6500 HOURS OF OPERATION r Engine oil, replace r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,68 –19–16AUG99–1/1 7000 HOURS OF OPERATION r Engine oil, replace r Air intake system, check r Engine oil filter, replace r Fuel filter, replace r Check belt and tensioning syst
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Maintenance Records 7500 HOURS OF OPERATION r Engine oil, replace r Cooling system, drain and flush (if COOL-GARD is used) r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,70 –19–16AUG99–1/1 8000 HOURS OF OPERATION r Engine oil, replace r Cooling system, drain and flush (if COOL-GARD is not
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Maintenance Records 8500 HOURS OF OPERATION r Engine oil, replace r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,72 –19–16AUG99–1/1 9000 HOURS OF OPERATION r Engine oil, replace r Air intake system, check r Engine oil filter, replace r Vibration damper, replace (6 cyl.) r Fuel filter, rep
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Maintenance Records 9500 HOURS OF OPERATION r Engine oil, replace r Engine oil filter, replace r Fuel filter, replace r Belt, check tension and wear (300-Series and POWERTech with manual tensioner) r Valve clearance, adjust (300-Series) Number of hours: Comments: Dealer or distributor stamp Date: Job done by: DPSG,CD03523,74 –19–16AUG99–1/1 10000 HOURS OF OPERATION r Engine oil, replace r Cooling system, drain and flush r Engine oil filter, replace r Valve clearance, adjust (POWERTech) r Fuel fi
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Record Keeping POWERTECH MEDALLION A medallion is located on the rocker arm cover which identifies each engine as a John Deere POWERTECH engine. POWERTECH is a trademark of Deere & Company DPSG,CD03523,11 –19–05JUL99–1/1 ENGINE SERIAL NUMBER PLATE POWERTech engine 300-Series engine Each engine has a 13–digit John Deere serial number. Your engine’s serial number plate (A) is located on the The first two digits identify the factory that produced right-hand side of cylinder block behind the fue
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Record Keeping RECORD ENGINE SERIAL NUMBER Record all of the numbers and letters found on your engine serial number plate in the spaces provided below. This information is very important for repair parts or warranty information. Engine Serial Number (B) ___________________ 300-Series engine plate Engine Model Number (C) ___________________ Coefficient of Absorption Value (D) ___________________ POWERTech engine plate DPSG,CD03523,13 –19–05JUL99–1/1 03-2 112699 PN=19 CD30747 –UN–23AUG99 CD30705B
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Record Keeping ENGINE OPTION CODES Engine option code label In addition to the serial number plate, OEM engines The first two digits of each code identify a specific have an engine option code label affixed to the rocker group, such as alternators. The last two digits of each arm cover. These codes indicate which of the engine code identify one specific option provided on your options were installed on your engine at the factory. engine, such as a 12-volt, 55-amp alternator. When in need of part
