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INSTALLATION, OPERATING AND
SERVICE INSTRUCTIONS FOR
SERIES 5B
GAS-FIRED BOILER
For service or repairs to boiler, call your heating contractor. When seeking information on boiler,
provide Boiler Model Number and Serial Number as shown on Rating Label.
Boiler Model Number Boiler Serial Number Installation Date
K50_ _ _ _ _ _ _ _ _ 6_ _ _ _ _ _ _
Heating Contractor Phone Number
Address
Commercial Boilers
www.burnhamcommercialcastiron.com
84 302R 4-3/ 0 PRice - $5.00
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SecTiON i – eQUiPMeNT cHecK LiST U.S.A. EQUIPMENT CHECK LIST (For Canadian Equipment Check List, Turn to Pages 4 and 5) This Equipment Check List has been provided so that the Installer can determine if all parts have been provided for the boiler ordered. It covers standard equipment for both steam and water boilers without Tankless Heaters. Heaters or optional equipment ordered will be in addition to, or in lieu of, equipment shown below. By opening cartons in numerical sequence, boi
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U.S.A. EQUIPMENT CHECK LIST BOILER SIZE 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B CARTONS, PACKAGES OR BUNDLES 7 S Steam Trim Carton (Steam Boilers Only - Includes PA404 Pressure Limit Control) 4 Sizes - One Per Boiler 1 1 1 1 --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- 2 --- --- --- 1 1 1 --- --- --- --- --- --- --- --- --- --- --- --- --- 3 --- --- --- --- --- --- 1 1 1 1 1 1 1 1 1 --- -
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cANADiAN eQUiPMeNT cHecK LiST This Equipment Check List has been provided so that the Installer can determine if all parts have been provided for the boiler ordered. It covers standard equipment for both steam and water boilers without Tankless Heaters. Heaters or optional equipment ordered will be in addition to, or in lieu of, equipment shown below. By opening cartons in numerical sequence, boiler assembly is simplified. If there is an exception, it will be pointed out in the boiler as
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CANADIAN EQUIPMENT CHECK LIST BOILER SIZE 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B CARTONS, PACKAGES OR BUNDLES 7 S Steam Trim Carton (Steam Boilers Only - Includes PA404 Pressure Limit Control) 4 Sizes - One Per Boiler 1 1 1 1 --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- 2 --- --- --- 1 1 1 --- --- --- --- --- --- --- --- --- --- --- --- --- 3 --- --- --- --- --- --- 1 1 1 1 1 1 1 1 1 ---
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6 Top Supply NOTE Jacket Supply Approx. Drafthood Height, Size and Location and Rear Return Gas Conn. 1. 5006B THRU 5014B BOILERS REQUIRE Boiler Overall Conn. Return Conn. No. & Dia. of Shipping Location Size Nat. & Size Length Qty & Qty. & Size Flue Outlets Weight SINGLE GAS TRAIN LOCATION ON Propane ‘B’ ‘C’ ‘D’ ‘E’ ‘A’ Size (LB.) LEFT END OF BOILER (STANDARD) ‘F’ ‘G’ ‘H’ ‘J’ ‘K’ ‘M’ ‘N’ Dia. Dia. Dia. Dia. GAS TRAIN MAY BE RELOCATED 5006B 34 9 --- --- --- --- --- --- 17 19-3/4 --- --
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SecTiON ii – GeNeRAL iNFORMATiON 1. BOILER INSTALLATION must conform to the requirements of the authority having jurisdiction, or in WARNiNG the absence of such requirements, to: Adequate combustion and ventilation air must USA – “National Fuel Gas Code, ANSI Z223.1”. be provided to assure proper combustion. When required by the authority having jurisdiction, a. Determine volume of space (boiler room). Rooms the installation must conform to American Society of communicating directl
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equipment in space. Duct cross-sectional area 4. LOUVERS AND GRILLES of Ventilation Ducts shall be same as opening free area. All outside openings should be screened and louvered. 3. Horizontal ducts. Minimum free area of 1 Screens used should not be smaller than ¼ inch mesh. square inch per 2,000 Btu per hour input of all Louvers will prevent the entrance of rain and snow. equipment in space. Duct cross-sectional area a. Free area requirements need to consider the blocking sha
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FIG. 3 DUAL MANIFOLD BASES - 5015B THRU 5026B SECTION BOILERS a. Carefully join a Center Section with nipples in adjoining section and bump lightly to secure. b. Run nut approximately 8” on two (2) ¾” draw-up rods of equal length. (Note – more than one set of draw-up rods are furnished on 8 section and larger boilers). Place draw-up channel and one flat washer against nut. c. Insert short end of draw-up rod through front & rear nipple ports on both sections, see Fig. 5. d. Plac
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0 FIG. 6 ARRANGEMENT OF SECTIONS AND CANOPY(S)
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e. DRAW UP CENTER SECTION SLOWLY AND it easier to join and draw-up. MOVE WOOD EVENLY, tightening each DRAW-UP ROD a little WEDGES FORWARD EACH time a Section has at a time so that sections are equally spaced. KEEP been drawn up. NIPPLES ALIGNED WITH NIPPLE PORTS. If 7. ASSEMBLE REMAINING END SECTION WITH necessary, tap Nipples lightly with a blunt tool or DRAW-UP RODS in a manner similar to that for rod to keep Nipples from cocking while Sections are assembling Center Sections. Remo
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FIG. 8 FIG. 9 INSTALLATION OF BUILT-IN HEATER TESTING BOILER ASSEMBLY FOR LEAKS Open Tankless Heater Carton(s) If Supplied. 11. EXAMINE BOILER CAREFULLY, INSIDE AND Open Heater Opening Cover Plate Carton(s). OUTSIDE, to insure against leaks from cocked nipples 9. INSTALL BUILT-IN WATER HEATER(S) OR or through concealed breakage caused in shipping and HEATER OPENING COVER PLATE(S), See Fig. handling. This precaution is for your protection and 8. Heater may be installed in either End Se
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FIG. 10 FIG. 11 SEALING OF BASE, INSTALLATION OF ATTACHMENT OF FLUE COVERS FLUE COVERS AND CANOPIES a. With Steam Heating System, refer to Fig. 12, 13A, automatic means to prevent gravity circulation of 13B. the Boiler Water during the cooling cycle. c. With COMBINATION HEATING AND COOLING NOTice (REFRIGERATION) SYSTEMS having the same Distributing Units, Piping and Circulator, See Fig. Before using copper for steam piping, consider 15. For additional reference, consult ASHRAE the fol
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4 FIG. 12 RECOMMENDED STEAM BOILER PIPING, GRAVITY RETURN I OR 2 SUPPLY CONNECTIONS - 5006B THRU 5014B
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5 FIG. 13A RECOMMENDED STEAM BOILER PIPING, GRAVITY RETURN 3 SUPPLY CONNECTIONS - 5015B THRU 5020B
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6 FIG. 13B RECOMMENDED STEAM BOILER PIPING, GRAVITY RETURN 4 OR 5 SUPPLY CONNECTIONS - 5021B THRU 5026B
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7 FIG. 13C TYPICAL STEAM PIPING ARRANGEMENT FOR BOILERS WITH PUMPED CONDENSATE RETURN AND BOILER FEED UNIT
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8 FIG. 14A FIG. 14B RECOMMENDED WATER BOILER PIPING RECOMMENDED WATER BOILER PIPING I SUPPLY CONNECTION & I RETURN CONNECTION 3 SUPPLY CONNECTIONS & 2 RETURN CONNECTIONS SIZES 5006B THRU 5019B SIZES 5020B THRU 5026B
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2. Attach Lower Left and Lower Right Jacket End Panels to their respective brackets using #10-32 x ½” self-tapping screws, see Fig. 17. 3. See Fig. 7 “Purpose of Tappings and Their Location” and remove necessary knockouts from Upper Left and from Upper Right Jacket End Panels. 4. Place Upper Right End Panel on top of Lower Right End Panel with lip on bottom of Upper Panel positioned behind Lower Panel. Secure to section using #10-32 x ½” self-tapping screws. Attach Upper Left E
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FIG. 17 INSTALLATION OF JACKET END PANELS FIG. 18 VESTIBULE ATTACHMENT DIAGRAM 20
