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UPS R3000 XR
Maintenance and Service Guide
First Edition (September 2000)
Part Number 221891-001
Spare Part Number 223932-001
Compaq Computer Corporation
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Notice © 2000 Compaq Computer Corporation COMPAQ, the Compaq logo, Compaq Insight Manager, and SmartStart Registered in U.S. Patent and Trademark Office. All other product names mentioned herein may be trademarks of their respective companies. Compaq shall not be liable for technical or editorial errors or omissions contained herein. The information in this document is subject to change without notice. THE INFORMATION IN THIS PUBLICATION IS PROVIDED “AS IS” WITHOUT WARRANTY OF ANY KIND. THE ENTI
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Contents About This Guide Symbols in Text ..........................................................................................................v Compaq Technician Notes .........................................................................................vi Where to Go for Additional Help...............................................................................vi Telephone Numbers ...........................................................................................vii Chapter
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iv Compaq UPS R3000 XR Maintenance and Service Guide Removal and Replacement Procedures continued Replacing the UPS Battery Pack ..............................................................................3-8 Disposing of Used Batteries............................................................................3-10 Replacing the Electronics Module..........................................................................3-11 Replacing an Option or Communication Board ..........................
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About This Guide This Maintenance and Service Guide is a troubleshooting guide that can be used for reference when servicing Compaq R3000 XR series of Uninterruptible Power Systems (UPSs). WARNING: To reduce the risk of personal injury from electrical shock and hazardous energy levels, only authorized service technicians should attempt to repair this equipment. Improper repairs could create conditions that are hazardous. IMPORTANT: The installation of options and servicing of this product shal
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vi Compaq UPS R3000 XR Maintenance and Service Guide Compaq Technician Notes WARNING: Only authorized technicians trained by Compaq should attempt to repair this equipment. All troubleshooting and repair procedures are detailed to allow only subassembly/module level repair. Because of the complexity of the individual boards and subassemblies, no one should attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs can create a safety h
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About This Guide vii Telephone Numbers For the name of your nearest Compaq Authorized Reseller: In the United States, call 1-800-345-1518 In Canada, call 1-800-263-5868 For Compaq technical support: In the United States and Canada, call 1-800-386-2172 For Compaq technical support phone numbers outside the United States and Canada, visit the Compaq website at http://www.compaq.com
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Chapter 1 Before You Begin Safety and Product Information WARNING: The Compaq Uninterruptible Power System (UPS) R3000 XR contains hazardous voltage levels and energy circuits. There is a risk of personal injury from electrical shock and hazardous energy levels. Persons performing installation or service procedures must be Trained Service Technicians, knowledgeable about the procedures, precautions, and hazards associated with AC Power Products. Symbols on Equipment These icons may be located o
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1-2 Compaq UPS R3000 XR Maintenance and Service Guide Technician Notes WARNING: To reduce the risk of personal injury from electrical shock and hazardous energy levels: Only authorized technicians trained by Compaq should attempt to repair this equipment. The installation of options and routine maintenance and service of this product must be performed by Trained Service Technicians who are knowledgeable about the procedures, precautions, and hazards associated with AC Power Products. Do not
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Before You Begin 1-3 Communication Ports CAUTION: To reduce the risk of damage to the equipment, only use the DE9 UPS/Computer Interface cable supplied by Compaq (part number 201092-00X) to connect the communications port to the host computer. Do not use standard RS-232 cables. This UPS/Computer Interface Cable carries power and is specifically designed for UPS communications. Extended Runtime Modules and Batteries Observe these precautions when handling or connecting batteries and Extended Ru
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1-4 Compaq UPS R3000 XR Maintenance and Service Guide THIS PRODUCT CONTAINS A NONSPILLABLE BATTERY Next Recharge Date: 14-DEC-01 Please refer to Maintenance Section of Owner's Manual enclosed inside Figure 1-1. Checking the battery recharge date label IMPORTANT: Do not use the batteries if the recharge date has passed (Figure 1-1). If the date on the Battery Recharge Date Label has passed without the batteries being recharged, contact an Authorized Compaq Service Representative. IMPORTANT: C
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Chapter 2 Illustrated Parts List This chapter provides the illustrated parts breakdown and a spare parts list for the Compaq UPS R3000 XR. See Table 2-1 for the names of referenced spare parts.
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2-2 Compaq UPS R3000 XR Maintenance and Service Guide Exploded View 6 5 2 1 3 4 Figure 2-1. Exploded view, Compaq UPS R3000 XR
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Illustrated Parts List 2-3 Table 2-1 UPS Spares Parts List Ref Description Spares Part # 1 UPS Chassis ** 2 Front Bezel 204507-001 3 Electronics Module (low voltage) 204506-001 Electronics Module (high voltage) 216097-001* 4 UPS Battery Pack 204503-001 5 Battery Bracket ** 6 X-Slot Serial Board 204514-001 7 UPS L530-NA 222383-001* UPS L530-JP 222383-291* UPS 620H-NA 222384-001* UPS DTC-INTL 222385-002* UPS 309-EURO 222386-021* Cord Retention Clip 204505-001* 8 9 Front and Rear Mounting Brackets
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2-4 Compaq UPS R3000 XR Maintenance and Service Guide 15 15 16 17 14 14 Figure 2-2. Exploded view, Extended Runtime Module
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Illustrated Parts List 2-5 Table 2-2 Extended Runtime Module Spares Parts List Ref Description Spares Part # r Battery Packs 204503-001 t Battery Brackets ** y Front Bezel 204511-001 u Chassis for Extended Runtime Module ** i Extended Runtime Module 204510-001* o Front and Rear Mounting Brackets 204504-001* Mounting Rail 322578-002* p Cables ERM to UPS Cable 216092-001* a * Not shown ** No spare available
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Chapter 3 Removal and Replacement Procedures This chapter provides guidance for removing and replacing spare parts in the Compaq UPS R3000 XR. Before You Begin WARNING: The Compaq UPS R3000 XR is a high-energy product. There is a risk of personal injury from electrical shock and hazardous energy levels. Persons performing installation or service procedures must be Trained Service Technicians, knowledgeable about the procedures, precautions, and hazards associated with high-energy AC Power Produ
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3-2 Compaq UPS R3000 XR Maintenance and Service Guide Tools Required To service a UPS R3000 XR, you need one or more of the following: #2 Phillips screwdriver ¼-inch driver TM Compaq Power Management Utility (from the Compaq SmartStart and Support Software CD) Voltmeter to verify the nominal voltages to ensure proper configuration Identifying Components Use the following illustrations to locate and identify the components of the UPS R3000 XR. Front Panel 1 2 3 Figure 3-1. Front panel T
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Removal and Replacement Procedures 3-3 Front Panel Controls and LED Display The UPS front panel contains four control buttons and ten LEDs that create the interface for setup, configuration, load control, and status monitoring. 1 2 3 4 5 15 6 7 8 9 14 10 13 12 11 Figure 3-2. Front panel controls and LED display with front bezel removed Table 3-2 Front Panel Controls and LED Display Item Name Function 1 General Alarm Indicates a general alarm when red 2 On Battery Indicates that the battery is
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3-4 Compaq UPS R3000 XR Maintenance and Service Guide Table 3-2 Front Panel Controls and LED Display continued Item Name Function 8 51% to 75% load Indicates that the UPS is approximately 51% to 75% of the maximum power available when green 9 26% to 50% load Indicates that the UPS is approximately 26% to 50% of the maximum power available when green - 0% to 25% load Indicates that the UPS is approximately 0% to 25% of the maximum power available when green q Configure mode Indicates that the UP
