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AUTO-DARKENING
WELDING HELMET
Model 67854 Model 91214
SET Up AND OpERATING INSTRUcTIONS
NOTE: YOUR Helmet may appear different from the Helmet pictured in this manual. The
changes are only cosmetic, the warnings, operation instructions, and maintenance
procedures will remain the same.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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Copyright 2010 by Harbor Freight Tools
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NOTIcE is used to SAVE THIS MANUAL address practices not Keep this manual for the safety warnings related to personal injury. and precautions, assembly, operating, cAUTION, without the inspection, maintenance and cleaning safety alert symbol, is procedures. Write the product’s serial number used to address practices not in the back of the manual near the assembly related to personal injury. diagram (or month and year of purchase if product has no number). Keep this manual and the
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5. Store idle equipment. When not in use, Approved accessories are available from helmets must be stored in a dry location Harbor Freight Tools. to inhibit rust. Always lock up helmets 11. Do not weld if under the influence of and keep out of reach of children. alcohol or drugs. Read warning labels 6. Dress properly. Do not wear loose on prescriptions to determine if your clothing or jewelry as they can be caught judgment or reflexes are impaired while in moving parts. Protective gear
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• Regularly replace the Front Lens WARNING cover if it becomes cracked, scratched, pitted, or otherwise damaged. • Do not make any modifications to either the Auto-Darkening Filter or the rest of the helmet, other than INHALATION HAzARD: those specified in this manual. Welding and plasma cutting produce Do not use any replacement parts TOxIc FUMES . other than those specified in this Exposure to welding or cutting exhaust manual. Unauthorized modifications fumes can increase the
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SpEcIFIcATIONS Description Auto-Darkening Welding Helmet Power Source Solar powered cells with battery assistance (not rechargeable) Operating Temp. 23° to 131° F Resting Shade Shade # 4 Shade Range 9 to 13 UV/IR Protection up to DIN 16 at all times Lens Type ANSI Z87.1-2003 approved Viewing Area 3.86” x 1.73” For Processes including MIG/Flux welding, stick welding, TIG welding (10+ Welding Protection amps), plasma arc welding/cutting and air carbon cutting. Not for Laser Welding or Types Oxy
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Shade Number FUNcTION & Grinding Mode Selection The Auto-Darkening Welding Helmet is designed to protect the eyes and face Shade Number from sparks, splatter, and harmful radiation Shade under normal welding conditions. The Auto- Control Darkening Filter automatically changes from Knob a clear state to a dark state when an arc is struck, and it returns to the clear state when welding stops. bEFORE WELDING Tension The Auto-Darkening Welding Helmet Adjustment comes ready for use. Th
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Grinding mode setting: Once the Headband is properly adjusted, lower the Helmet over your face until the proper angle is found. Then turn the Tension Adjustment Knobs on either side of the GRIND 9 helmet, locking the helmet’s angle in place. See Figure 3. 13 10 product Features Time Delay and Sensitivity: Figure 2 12 11 At the moment the welding operation To change to Grinding Mode, rotate the is started, the filter screen automatically Shade Control Knob counterclockwise to changes fr
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Shades cOMMON pRObLEMS AND User-selectable variable shades from REMEDIES 9 to 13 are adjusted at the turn of a shade 1. Irregular Darkening or Dimming knob (shade variable). This product is in full conformity with related DIN, ISO, EN379 a. Headband has been set unevenly on safety standards and ANSI Z87.1-2003 both sides of helmet (unequal distances standard. from the eyes to filter’s lens). b. Reset Headband to reduce difference in Filters distances to filter, if necessary. The ultra
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4. Do not remove the auto-darkening LENS AND HELMET filter from the Auto-Darkening Welding MAINTENANcE Helmet. Do not try to open the filter. Replace the Front Lens Cover if it is 5. Storage temperature: -4° to 158° F. damaged (cracked, scratched, soiled or pitted). Figure 6 1. To Replace the Cover: a. Remove the Front Lens Cover by gently pulling up the central part of the Lens. See Figure 6. If the unit has a frame over the front of the lens, lift up on the tab at the bottom of
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pARTS LIST AND ASSEMbLY DIAGRAM part Description Qty part Description Qty 1 Shell (Welding Mask) 1 8 Washer 2 2 Front Cover Lens 1 9 Tension Adjustment Knob 2 3 Auto-Darkening Filter 1 10 Screw 2 4 Inside Cover Lens 1 11 Ratcheting Headband 1 5 Flat Washer 2 12 Sweatband 1 6 Limitation Washer 2 13 Shade Control Knob 1 7 Large Limitation Washer 2 Note: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. pLEASE READ THE FOLLOWING
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LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installatio
