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30” Charcoal Grill
Product Guide
Model 11301648
Tools needed for assembly:
Phillips Screwdriver
Adjustable wrench
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
Estimated Assembly Time: 1 Hour
FOR OUTDOOR USE ONLY
CAUTION: WARNING:
Read and follow all safety statements, assembly instructions,
Failure to follow all manufacturer’s instructions could
and use and care directions before attempting to assemble
result in serious personal injury and/or property
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TABLE OF CONTENTS WARNING Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 LIGHTING CHARCOAL MAY RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE. Preparing to use your Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Grill Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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PREPARING TO USE YOUR GRILL Before cooking with your grill, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. ? Brush all interior surfaces including grills and grates with vegetable cooking oil. ? Build a small fire on the ash pan, being sure not to lay coals against the walls. ? Close lid, position butterfly dampers at approximate
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COOKING TIPS Building Your Fire 1.) Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or ash pan. We recommend using 2 pounds (approximately 30 briquettes) to start your fire, adding more as needed. 2.) If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire starter, light your fire according to the manufacturer's inst
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Direct and Indirect Grilling Direct Grilling - For most grilling, the ignited coals are spread in a single layer under the food. This is called direct grilling and is appropriate for relatively quick-cooking items such as hamburgers, steaks and most seafood. The single layer of coals emits even, steady heat, whether the grill lid is open or closed, and represents the way most people grill. For more control, pile some of the coals on one side of the grill where they will emit intense heat. Yo
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description 1 1 Lid Assembly 19 1 Clean Out Door 2 1 Swing-Away Grate 20 1 Smoke Stack 3 3 Cooking Grate 21 1 Adjustable Crank Handle 4 1 Handle, F/Clean Out Door w/Latch 22 1 Lid Handle 5 2 Air Damper 23 2 Handle Seat 6 1 Charcoal Pan w/Adjust Assembly 24 2 Caster 7 2 Hinge Assembly 25 1 Ash Pan 8 1 Left Front Leg, W/Caster Socket 26 1 Right Rear Leg 9 1 Tool Hook 27 2 Side Shelf 10 1 Left Rear Leg, W/Caster Socket 28 1 Logo Plate 11 1 Firebox Front Panel
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ASSEMBLY FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface 1 during assembly. To begin assembly, Attach Firebox End Panel to Front/Rear Firebox Panels using (4) 1/4-20x1/2” Screws and 1/4-20 Flange Nuts. Attach Firebox End Panel to Front/Rear Firebox Panels using 1/4-20x1/2” Screws and 1/4-20 Flange Nuts
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Attach Bottom Shelf to Legs using (4) 1/4-20x2 3/8” Screws. 3 1/4-20x2 3/8” Screws 1/4-20x2 3/8” Screws Turn grill upside down. Screw (2) Casters into Left Front/Rear Legs and tighten with Flat Wrench provided with grill. 4 Caster Caster Leg Leg Page 9
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Insert a small Hair Pin Clip into the hole at one end of the Axle. Slide a Large Flat Washer and a Wheel onto the Axle. Slide the Axle through the holes at the ends of the Legs. Slide the remaining Wheel onto the Axle. Slide a Large Flat 5 Washer onto the Axle and secure with remaining Hair Pin Clip. NOTE: WHEEL HUBS SHOULD FACE LEGS. Hair Pin Clip Wheel Hair Pin Clip Large Flat Washer Axle Large Flat Washer Attach the Charcoal Pan Assembly to the inside front panel of the Firebox using (4
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Turn grill right side up. Attach the Air Damper Wheel to the inside of the right side of Firebox using (1) #10-24x3/8” Screw, (1) 5mm Flat Washer and (1) #10-24 Reversible Lock Nut. Repeat for left side of Firebox. DO NOT 7 FULLY TIGHTEN THE LOCK NUT. This will allow for rotation of the Air Damper Wheel. Air Damper Wheel Firebox #10-24x3/8” Screw #10-24 Reversible Lock Nut 5mm Flat Washer Attach the Handle to the front of Ash Pan with (2) 1/4-20x1/2” Screws. Slide the Ash Pan into the bo
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Attach Lid Handle and Handle Seats to the Lid using (2) 1/4-20x1/2” Screws. 9 Lid 1/4-20x1/2” Screw Handle Seats Lid Handle Lock Washer Flat Washer 1/4-20x1/2 Screws 1/4-20x1/2” Screw Attach (2) Hinge Assemblies to the rear of Lid using (4) 1/4-20x1 3/8” Screws and (4) 1/4-20 Flange Nuts. Note orientation shown in enlargement. 10 1/4-20x1 3/8” Screws Lid 1/4-20x1 3/8” Screws Page 12
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Remove Cap Nut, Spring and Damper from Smoke Stack Body. Insert Smoke Stack Body through hole in Lid. Attach Smoke Stack Body to Lid using (2) 1/4-20x1/2” Screws and (2) 1/4-20 Flange Nuts. Reinstall Damper, Spring and 11 Lock Nut to Smoke Stack Body. Cap Nut 1/4-20x1/2” Screws Spring Damper Smoke Stack Body Smoke Stack Body 1/4-20 Flange Nuts Lid Place Lid Assembly onto Firebox Assembly while aligning holes in Hinge Assemblies with holes in Firebox Rear Panel. Attach (2) Hinges Assemblie
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Remove Flat Washer, Door Latch, Lock Washer and 3/8-16 Nut from Handle. Attach Handle to Clean Out Door, 13 already assembled in Front Panel, by placing a Flat Washer onto the threaded part of Handle. Insert the threaded end of Handle through hole in Clean Out Door. Place the Door Latch onto the threaded end of Handle. Place Lock Washer onto Handle and secure with (1) 3/8-16 Nut. Clean Out Door 3/8-16 Nut Lock Washer Handle Door Latch Flat Washer Attach the Tool Hooks to the underside of
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Attach other Side Shelf to Right Legs using (4) 1/4-20x5/8” Shoulder Screws. 15 Side Shelf Side Shelf 1/4-20x5/8” Shoulder Screw 1/4-20x5/8” Shoulder Screw Screw Adjuster Crank through front of Firebox. Rotate Adjuster Crank clockwise until Adjuster Crank 16 engages Crank Lever. Insert Hair Pin Clip into Adjuster Crank Shaft. Hair Pin Clip Crank Lever Adjuster Crank Front of Grill Body Adjuster Crank Shaft Page 15
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Insert straight wire of Swingaway Grid into one side of Lid and then into the other side. Insert angled wire into holes in Firebox. Insert (2) Hair Pin Clips onto holes in straight wire in Lid. 17 Swingaway Grid Swingaway Grid Angled Wire Firebox Lid Straight Wire Firebox omitted for clarity Lid omitted for clarity Hair Pin Clip Lid Place the (3) Cooking Grates into the firebox. The Cooking Grates will rest on the front and rear ledges of 18 the firebox. Cooking Grates Lid omitted for clari
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Remove Wingnut from Temperature Gauge. Insert Temperature Gauge through the hole in Lid and attach using Wingnut previously removed. Tighten securely. 19 Temperature Gauge Wingnut Lid Page 17
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HARDWARE LIST Hardware is shown actual size. You may have spare hardware after assembly is complete. 1/4-20 x 2 3/8” Machine Screw Qty. 4 1/4-20 x 1 5/8” Machine Screw Qty. 4 1/4-20 x 1 3/8” Machine Screw Qty. 4 1/4-20 x 1/2” Hex Bolt Qty. 4 Air Damper Wheel 1/4-20 x 5/8” Shoulder Screw Qty. 8 1/4-20 x 1/2” Machine Screw Qty. 25 #10-24 x 3/8” Machine Screw Qty. 2 Hair Pin Clip Qty. 5 1/4-20 Flange Nut
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Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240 REGTEMP REV02 Page 19
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