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12'-18' Diameter Bins
Cor-Lok and Cut-Lok Flooring
and Grandstand Layout
Installation Manual
PNEG-214
Date: 03-07-08
PNEG-214
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2 PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring
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Table of Contents Contents Chapter 1 Safety .................................................................................................................................................. 5 Safety Guidelines ................................................................................................................................ 5 Safety Instructions ............................................................................................................................... 6 Chapter
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Table of Contents Chapter 11 20 Gauge Floor Support Requirements .......................................................................................27 20 Gauge Grandstand Chart - 2.66" Corrugation ............................................................................27 20 Gauge Grandstand Chart - 4.00" Corrugation ............................................................................28 Chapter 12 Flashing Support Stiffeners ......................................................
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1. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. To help you recognize this information, we use the symbols that are defined below. Please read the manual and pay attention to thes
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1. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist, and to inform all personnel associated with the equipment or in the area. Safety prec
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1. Safety Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job. Eye Protection Remove all jewelry. Gloves Long hair should be tied up and back. Safety glasses should be worn at all times to protect eyes
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2. Recommended Method for Full Floor Installation Fan Placement Diagram For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 2A. Floor planks should be perpendicular to the unloading tube. Figure 2A 8 PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring
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2. Recommended Method for Full Floor Installation Grain Systems Recommended Method for Full Floor Installation Using the GSI recommended method for full floor installation should save construction time and eliminate the problem of improper installation which could invalidate your warranty. Note the following dimensions as shown in Figure 2B. • Dimension “A” is the leg-to-leg spacing along the centerline of a given plank. • Dimension “B” is the amount of stagger between supports under adjace
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2. Recommended Method for Full Floor Installation IMPORTANT: First piece of flooring must start at the proper distance from centerline of bin. Refer to floor layout on Page 14. First piece may need to be trimmed for length to fit at the proper location. Figure 2C 4. Install flooring starting at the bin wall on the opposite side of the unload auger. Floor planks should be placed perpendicular to the unload auger with the outside edge the correct distance from the center of the bin. (See Fig
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3. Grandstand Identification 20 Gauge Grandstand Identification 20 Gauge Plenum Clearance Grandstand Color Code 11-7/8" Blue 14-3/8" White 17-3/16" Yellow Figure 3A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring 11
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4. Flashing Installation Figure 4A Grain Systems Formed Flashing Installation If a bin sweep auger will be used, overlap flashing so that the sweep with climb up on to the next flashing section when rotating (usually clockwise). (See Figure 4A.) This will prevent the rotating/slipping outer wheel of the sweep from catching on the flashing edges. (All GSI power sweeps and carry-in sweeps manufactured after April 2002 run clockwise.) After floor is in place, place 1-1/4" bolts through pre-pun
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5. Grandstand Layout at Center Well for Recirculating System Figure 5A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring 13 Support all center wells to concrete.
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6. 12' Cut-Lok/Cor-Lok Plank Order and Grandstand Layouts Figure 6A 14 PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring Support all center wells to concrete.
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6. 12' Cut-Lok/Cor-Lok Plank Order and Grandstand Layouts 12' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 3-7 Rings and 4.00" Corrugated Bins 3-5 Rings Figure 6B PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring 15 IMPORTANT: First piece of flooring must start at the proper distance from center of Support all center wells to concrete. bin. First few pieces may have to be trimmed for proper fit. NOTE: Every other row to be staggered. Unsupported ends of floor pieces not
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7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts 15' Cut-Lok/Cor-Lok Plank Order Figure 7A 16 PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring Support all center wells to concrete.
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7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts 15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 4 and 5 Rings and 4.00" Corrugated Bins 3 Rings Figure 7B PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring 17 IMPORTANT: First piece of flooring must start at the proper distance from center of Support all center wells to concrete. bin. First few pieces may have to be trimmed for proper fit. NOTE: Every other row to be staggered. Unsupported ends of floor pieces not
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7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts 15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 6 Rings and 4.00" Corrugated Bins 4 Rings Figure 7C 18 PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring IMPORTANT: First piece of flooring must start at the proper distance from center Support all center wells to concrete. of bin. First few pieces may have to be trimmed for proper fit. NOTE: Every other row to be staggered. Unsupported ends of floor pieces not to ex
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7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts 15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 Rings and 4.00" Corrugated Bins 5 Rings Figure 7D PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring 19 IMPORTANT: First piece of flooring must start at the proper distance from center Support all center wells to concrete. of bin. First few pieces may have to be trimmed for proper fit. NOTE: Every other row to be staggered. Unsupported ends of floor pieces not to ex
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8. 18' Cor-Lok/Cut-Lok Plank Order Figure 8A 20 PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring Support all center wells to concrete.
