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Manual
Generator
EM500 l EM600
Honda Motor Co., Rights Reserved
Printed on
Paper
Aecvcled
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All - Inc. American Q1997
Owner’s
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Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EM500 and EM600 generators. All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual should be considered a permanent p
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CONTENTS CONTENTS ................................... 1 1. GENERATOR SAFETY ........................... 2. COMPONENT IDENTIFICATION 2 ................................. 3. PRE-OPERATION CHECK 4 ................................. 7 4. STARTING THE ENGINE ....................................... 8 5. GENERATOR USE ................................. 11 6. STOPPING THE ENGINE 7. MAINTENANCE ......................................... 12 ............................... 8. TRANSPORTING/STORA
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1. GENERATOR SAFETY E To ensure safe operation - l Place the generator at least 1 m (3 ft) away from buildings or other equip- ment when operating the generator. l Operate the generator on a level surface. If the generator is tilted, fuel spillage may resuit. l Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. l Know how to stop the generator quickly and understand operation of all the controls. Never
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2. COMPONENT IDENTIFICATION CIRCUIT BREAKERS OIL ALERT LAMP (EM600 ONLY) PILOT LAMP SPARK PLUG CAP DC RECEPTACLE FREQUENCY METER AC RECEPTACLE EXHAUST OUTLET RiCOlL STARTER 2
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FUEL TANK CAP CARRYING HANDLE \ / THROTTL .AIR CLEANER COVER GROUND 3
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3. PRE-OPERATION CHECK CAUTION: Be sure to check the generator on a level surface with the engine, stopped. 1. Check the engine oil level. CAUTION: Engine oil is a major factor affecting engine performance and service life. Non-detergent or vegetable oils are not recommended. Use Honda 4.stroke oil, or an equivalent high detergent, premium quality motor’ oil certified to meet or exceed U.S. automobile manufacturer’s requirements for Service Classification SE or SF. (Motor oils classified
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-20 0 20 40 60 80 100°F -30 -20 -10 0 10 20 30 40°C NOTE: l The oil alert lamp (EM600 only) will light during operation before the engine oil level becomes too low. If this occurs, stop the engine and fill to the top of the filler neck with the recommended oil (page 4). l The oil alert lamp should always light when starting, but should go out after the engine is running if there is sufficient oil. If the lamp does not light at all, replace the bulb. OIL ALERT LAMP 5
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2. Check the fuel level. Use low lead or unleaded automotive gasoline with a pump octane rating of 88 or higher. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. CAUTION: Gasoline substitutes are not recommended; they may be harmf.ul to the fuel system components. l Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped. l Do not smoke or allow flames or spar
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4. STARTING THE ENGINE 1. Disconnect the load from the AC or DC receptacle. 2. Move the engine switch to “ON”. ENGINE 3. Pull the starter rope lightly until resistance is felt, then pull briskly. CAUTION: Do not allow the starter grip to snap back against the generator. Return it gently to prevent damage to the housing. NOTE: Make sure the pilot lamp comes on. If not, the filament may be burnt out. 7
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5. GENERATOR USE o prevent electrical shock from faulty appliances, the generator H?IlEQT should be grounded. Connect a length of heavy wire between the ground terminal and the ground source. GROUND TERMINAL CAUTION: l Limit operation requiring maximum power (EM500: 500VA, EM600: 600VA) to 30 minutes. For continuous operation, do not exceed the rated power of 4OOVA (EM5001 and 450VA (EM600). l Do not exceed the current limit specified for any one receptacle. l Do not connect the gene
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AC operation 1. Start the engine and make sure the pilot lamp comes on. If not, the fila- ment may be burnt out. 2. Move the selector switch to the AC position. 3. Plug in the appliance. CAUTION: Be sure that appliances do not exceed the rated load for more than 30 minutes, and never exceed the maximum load. Substantial over- loading will switch off the circuit breaker. Lesser overloading will not switch off the circuit breaker and will shorten the service life of the gen- erator. 4. C
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DC operation Start the engine and move the selector switch to the DC position. The DC receptacle may be used for charging 12 volt automotive-type batteries only. m Batteries produce explosive gases. Keep sparks, flames, and cigarettes away. To prevent the possibility of creating a spark near the battery, connect the charging cord first to the battery, then to the generator, and disconnect the cord first at the generator. B Disconnect the vehicle’s grounded battery cable first, and after
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6. STOPPING THE ENGINE To stop the engine in an emergency, move the engine switch to OFF. In normal use: 1. Turn off the electrical appliance or disconnect the charging cord from the generator. 2. Move the engine switch to OFF. l High altitude operation At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease, and feul consumption will increase. High altitude performance can be improved by installing a smaller diameter main fuel jet
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7. MAINTENANCE The purpose of the maintenance schedule and adjustment is to keep the generator in the best operating condition. Inspect or service as scheduled in the table on the next page. m Shut off the engine before performing any maintenance. If the engine must be run, make sure the area is well ventilated. The exhaust contains poisonous carbon monoxide gas. CAUTION: Use only genuine HONDA parts or their equivalent. The use of replacement parts which are not of equivalent quality ma
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Maintenance Schedule REGULAR SERVICE First Every Every Every Perform at every indi- 3 months 6 months year month cated month or oper- Daily ating hour interval, 2O’Ars. 5O’irs. 1 OZ-irs. 3OCZirs. whichever occurs 0 Inspection Engine oil ’ 0 0 Change Inspection 0 Air cleaner element Cleaning l (1) 0 Fuel filter cleaning a Spark plug maintenance Valve clearance adjustment l (2) Combustion chamber and l (2) valve cleaning Fuel line inspection 0 (Replace if necessary)
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Changing oil Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the oil filler cap, and drain the oil. 2. Refill with the recommended oil (see page 4) and check the level. OIL CAPACITY: 0.35P (0.37 US qt) OIL FILLER CA+ CAUTION: Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash yo
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Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly (page 13). Service more frequently when operating the generator in extremely dusty areas. m Never use gasoline or low flash point solvents for cleaning the air E cleaner element. A fire or explosion could result. I CAUTION: Never run the generator without the air cleaner. Rapid engine wear may result. 1. Loosen the cover bolt, remove the
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Spark plug service Recommended spark plug: BPMR4A-10 (NGK) W14MPR-UIO (ND) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap. 2. Use the wrench supplied in the tool kit to remove the spark plug. 3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 4. Measure the plug gap with a feeler gauge. The gap should be 0.9-1.0
