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KLS-20G, KLS-40G and KLS-60G
GAS FIRED TRI-LEG STATIONARY KETTLE
INSTALLATION – OPERATION – MAINTENANCE
BLODGETT OVEN COMPANY
1
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
S00064 Rev A (5/04)
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IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other appliance. WARNING: Improper installation, ope
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TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation .................................................................. 2 1.0 Service Connections ................................................................................................... 4 2.0 Installation ................................................................................................................... 5 3.0 Performance Check ...........................................................
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1.0 SERVICE CONNECTIONS UTILITY INFORMATION: GAS: ELECTRIC: KLS-20G-Total 100,000 BTU. One 1" male connection STANDARD: 115/60/1 - furnished with 6 ft. cord w/3-prong (for location, see drawing below.) Natural Propane plug. Total maximum amps 2.0. Required operating pressure: Natural Gas 4" W.C.; Propane Gas 10" W.C OPTIONAL: 208/60/1 or for use on 3 (190 to 219 volts) - supply must be wired to unit - see drawing below. Total KLS-40G - Total 100,000 BTU. One 1" male connection. ma
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2.0 INSTALLATION INSTALLATION CODES AND STANDARDS Installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, as applicable. 1. The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi (3.5 kPa). 2. The appliance must be isolated from the gas
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2.0 INSTALLATION (Continued) TO INSTALL 1. Uncrate carefully. Report any hidden freight damage to the freight company immediately. 2. Set the unit in place. Be certain to maintain minimum clearances as stated above. 3. To level the unit use a spirit level in all directions on the top of the kettle (lid up). A. Units with legs - adjust the bottom foot on each leg to overcome an uneven floor. B. Units with casters - loosen the locking nuts, turn casters in or out as required and tighten locking
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2.0 INSTALLATION (Continued) Purge the supply line to clean out any dust, dirt, or other foreign matter before connecting the line to the unit. It is recommended that an individual manual shut off valve be installed in the gas supply line to the unit. Use pipe joint compound which is suitable for use with LP gas on all threaded connections. Test pipe connections thoroughly for gas leaks. WARNING: All connections must be checked for leaks, after the unit has been put in operation. Use soapy
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2.0 INSTALLATION (Continued) WARNING: For an appliance equipped with casters, the installation shall be made with a connector that complies with the standard for connectors for moveable gas appliances, ANSI Z21.69-CSA 6.16 and a quick-disconnect device that complies with the standard for quick-disconnect devices for use with gas fuel, ANSI Z21.41- CSA 6.9; adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device o
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2.0 INSTALLATION (Continued) WARNING: ELECTRICAL GROUNDING INSTRUCTIONS This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. (120V units only). 1. 208/240 VAC - 60 Hz - Single and Three Phase. Units with this electrical rating are factory equipped with a transformer. To connect supply wires remove cover fr
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3.0 PERFORMANCE CHECK The following items should be checked before or within the first 30 days of operation by a qualified service technician. 1.0 Verify correct gas type. 2.0 Verify correct voltage, cycle and phase. 3.0 Gas pressure. 4.0 Internal gas connections. 5.0 Internal electrical connections. 6.0 Pilots - adjustment and ignition. 7.0 Burners - adjustment and ignition. 8.0 Thermostat - cycle for operation check. 9.0 Supply valve - check for operation. 10.0 Check hinge and lid assembly. 1
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4.0 OPERATION Contact the factory, the factory representative or a local service company to perform maintenance and repairs should the appliance malfunction. WARNING: In the event of main burner ignition failure, a 5 minute purge period must be observed prior to re-establishing ignition source. WARNING: In the event you smell gas, shut down equipment at the main shut off valve and contact the local gas company or gas supplier for service. CAUTION: If you smell gas during the lighting procedu
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in the gas line) may require the unit to be turned off and immediately back on numerous times after each lockout period until the air is purged from the gas line. B. SHUTDOWN STANDBY 1. Place power on switch and thermostat to “OFF” position. COMPLETE 1. Place power on switch and thermostat to “OFF” position. 2. Turn dial on combination control from “ON” position to “OFF” position. 3. Turn any main gas service valves supplying gas to “OFF” position. RELIGHTING 1. Turn power switch to “ON” posit
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4.0 OPERATION (Continued) SPARK IGNITER FAILURE: In the event the spark igniter module fails the unit may still be operated by carefully following these instructions. 1. Turn thermostat to OFF position; completely counterclockwise. 2. Turn power switch to OFF position. 3. WAIT A MINIMUM OF 5 MINUTES BEFORE PROCEEDING. 4. Turn dial on combination control to ON position (if not already on). 5. Turn power switch to ON position. 6. Wait two minutes and ten seconds and then immediately light pilot w
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4.0 OPERATION (Continued) FRONT PANEL CONTROLS: 1. Power Switch This switch turns the main power to the unit on and off. It must be turned on to heat the kettle. It should be turned off when the kettle will not be in use for long periods. 2. (Red) Cooking Light This light is on whenever the main burner gas is on. On units with standing pilots this light may be on without the burners being on if the pilot is extinguished. See lighting instructions. 3. (Amber) Low Water Light All kettles are
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4.0 OPERATION (Continued) DAILY OPERATION Daily operation should consist of turning on the power switch and setting the thermostat for the desired temperature. It is recommended the kettle be preheated prior to use. Milk or egg based products should be placed in the kettle before heating, however, to prevent sticking. The kettle is preheated when the cooking light goes off the first time. At the end of each day, or if the kettle will not be used for some time, shut the unit down by turning th
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END USER TIPS: (Continued) Bring milk and egg products slowly up to temperature in a cold kettle to prevent product adhering to the sides. When planning actual cooking capacity, allow room at top for stirring without spilling. When preparing puddings from a mix, place the powder in a cold kettle, add a small amount of the liquid, and stir to form a thin paste. Turn on the kettle and add the remainder of the liquid. Continue as per recipe instructions. When browning meat bring the kettle up to
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5.0 MAINTENANCE Contact the factory, the factory representative or a local service company to perform maintenance and repairs. WARNING: Disconnect the power supply to the appliance before cleaning or servicing. Daily: 1. Wash exposed cleanable areas. Monthly: 1. Clean around burner air mixers, louvered panels and pilots if grease or lint have accumulated. TWICE A YEAR: (minimum) Have an authorized service person clean and adjust the unit for maximum performance. It is NOT RECOMMENDED to use
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5.0 MAINTENANCE (Continued) CLEANING INSTRUCTIONS WARNING: Disconnect the power supply to the appliance before cleaning or servicing. WARNING: Never spray water into electric controls or components! CAUTION: The equipment and its parts are hot. Use care when operating, cleaning and servicing. CAUTION: Do not use cleaning agents that are corrosive. Your kettle should be cleaned immediately after each use or when cooking a different product. Before cleaning, check that the kettle has cooled
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5.0 MAINTENANCE (Continued) CLEANING INSTRUCTIONS (Continued) DRAW-OFF VALVE CLEANING 1. If equipped with a tangent draw-off valve, turn the large hex nut on the draw-off valve counterclockwise until it is completely disengaged from the threads. Grasp the valve knob and slowly pull out the valve stem and disk. Do not allow the disk to come in contact with hard surfaces as it can be damaged and cause valve leakage. Wash the valve stem, disk and handle. Insert a nylon brush, wet with detergen
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5.0 MAINTENANCE (Continued) CLEANING INSTRUCTIONS (Continued) WHAT TO DO IF SURFACE RUST APPEARS Metal utensils should never be used as they will scratch the surface of the equipment and rust may begin to form. To remove surface accumulation of rust from the inadvertent use of such utensils, the following procedure may be used. CAUTION: Improper use of this procedure may damage your appliance! 1. Use undiluted white vinegar with a non-abrasive scouring pad (plastic) or cloth on the affected a
