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SERVICE MANUAL
MULTIFUNCTIONAL DIGITAL COLOR SYSTEMS
e-STUDIO4500c/5500c
File No. SME060023C0
R060621C2200-TTEC
Ver03_2007-04
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TRADEMARKS • The official name of Windows 95 is Microsoft Windows 95 Operating System. • The official name of Windows 98 is Microsoft Windows 98 Operating System. • The official name of Windows Me is Microsoft Windows Millennium Edition Operating System. • The official name of Windows 2000 is Microsoft Windows 2000 Operating System. • The official name of Windows XP is Microsoft Windows XP Operating System. • Microsoft, Windows, Windows NT and the brand names and product names of other Microsoft
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1. CONVENTIONS Conventions Used in this Manual This manual uses several symbols. Symbol What it means Refer to section number See Core Tech Manual for details Screw Connector E-ring Clip ring Clamp Sideways, LEF Lengthwise, SEF (Long Edge Feed) (Short Edge Feed) Cautions, Notes, etc. The following headings provide special information: WARNING FAILURE TO OBEY WARNING INFORMATION COULD RESULT IN SERIOUS INJURY OR DEATH. CAUTION O
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Commonly Used Terms In the SP tables, the finishers are referred to by number, and some devices that appear in the SP tables are not supported overseas: Finisher 1 3000/2000-Sheet Finisher B700/B701. The B700 supports corner stapling, booklet stapling and booklet folding. The B701 supports corner stapling only. Finisher 2 3000-Sheet Finisher B706. Z-Fold This refers to the Z-Folding unit. The copier does not support this peripheral device at this time. Please ignore references to
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2. GENERAL SAFETY INSTRUCTIONS For your safety, please read this manual carefully before you use this product. Keep this manual handy for future reference. Safety Information Always obey the following safety precautions when using this product. Safety During Operation In this manual, the following important symbols and notations are used. WARNING A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in death or serious injury. CAUTION
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2.1 RESPONSIBILITIES OF THE SERVICE ENGINEER 2.1.1 SERVICE ENGINEER Maintenance shall be done only by trained service engineers who have completed service training for the machine and all optional devices designed for use with the machine. 2.1.2 REFERENCE MATERIAL FOR MAINTENANCE Maintenance shall be done using the special tools and procedures prescribed for maintenance of the machine described in the reference materials (service manuals, technical bulletins, operating instruction
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2.2 BEFORE INSTALLATION, MAINTENANCE 2.2.1 SHIPPING AND MOVING THE MACHINE CAUTION 1. Work carefully when lifting or moving the machine. If the machine is heavy, two or more service engineers may be required to prevent injuries (muscle strains, spinal injuries, etc.) or damage to the machine if it is dropped or tipped over. 2. Personnel moving or working around the machine should always wear proper clothing and footwear. Never wear loose fitting clothing or accessories (neckties,
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2.2.3 INSTALLATION, DISASSEMBLY, AND ADJUSTMENTS CAUTION 1. After installation, maintenance, or adjustment, always check the operation of the machine to make sure that it is operating normally. This ensures that all shipping materials, protective materials, wires and tags, metal brackets, etc., removed for installation, have been removed and that no tools remain inside the machine. This also ensures that all release interlock switches have been restored to normal operation. 2. Neve
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2.3 DURING MAINTENANCE 2.3.1 GENERAL CAUTION 1. Before you begin a maintenance procedure: • Switch the machine off. • Disconnect the power plug from the power source. • Allow the machine to cool for at least 10 minutes. 2. Avoid touching the components inside the machine that are labeled as hot surfaces. 3. Be sure not to touch high-temperature sections such as the exposure lamp, heater and fuser unit areas around them. 4. Be sure not to touch high-voltage sections such as the
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2.3.3 ORGANIC CLEANERS CAUTION 1. During preventive maintenance, never use any organic cleaners (alcohol, etc.) other than those described in the service manual. 2. Make sure the room is well ventilated before using any organic cleaner. Use organic solvents in small amounts to avoid breathing the fumes and becoming nauseous. 3. Switch the machine off, unplug it, and allow it to cool before doing preventive maintenance. To avoid fire or explosion, never use an organic cleaner near
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2.3.6 POWER PLUG AND POWER CORD WARNING 1. Before serving the machine (especially when responding to a service call), always make sure that the power plug has been inserted completely into the power source. A partially inserted plug could lead to heat generation (due to a power surge caused by high resistance) and cause a fire or other problems. 2. Always check the power plug and make sure that it is free of dust and lint. Clean it if necessary. A dirty plug can generate heat whic
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2.4 AFTER INSTALLATION, SERVICING 2.4.1 DISPOSAL OF USED ITEMS WARNING Never incinerate used toner or toner cartridges. Toner or toner cartridges thrown into a fire can ignite or explode and cause serious injury. At the work site always carefully wrap used toner and toner cartridges with plastic bags to avoid spillage before disposal or removal. CAUTION 1. Always dispose of used items (developer, toner, toner cartridges, OPC drums, packing materials, used batteries, IC-RAMs in
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2.4.2 POINTS TO CONFIRM WITH OPERATORS At the end of installation or a service call, instruct the user about use of the machine. Emphasize the following points. • Show operators how to remove jammed paper and troubleshoot other minor problems by following the procedures described in the operating instructions. • Point out the parts inside the machine that they should never touch or attempt to remove. • Confirm that operators know how to store and dispose of consumables. • Make su
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2.5 SPECIAL SAFETY INSTRUCTIONS FOR TONER This section describes information for users in regard to the use of toner. 2.6 ACCIDENTAL PHYSICAL EXPOSURE CAUTION 1. Work carefully when removing paper jams or replacing toner bottles or cartridges to avoid spilling toner on clothing or the hands. 2. If toner is inhaled, immediately gargle with large amounts of cold water and move to a well ventilated location. If there are signs of irritation or other problems, seek medical attention.
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2.8 TONER DISPOSAL WARNING 1. Never attempt to incinerate toner, used toner, or empty toner containers (bottles or cartridges). Burning toner can explode and scatter, causing serious burns. 2. Always wrap used toner and empty toner bottles and cartridges in plastic bags to avoid spillage. Follow the local laws and regulations regarding the disposal of such items. 3. Dispose of used toner and toner cartridges at one of our dealers or at an authorized collection site. Always dispose
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2.8.1 SAFETY INSTRUCTIONS FOR THIS MACHINE IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier power cord is unplugged. 2. The wall outlet should be near the copier and easily accessible. 3. Note that some components of the copier and the paper tray unit are supplied with electrical voltage even if the main power switch is turned off. 4. If any adjustment or operation check has
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SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL 1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an open flame. 2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.) 3. Dispose of replaced parts in accordance with local regulations. 4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100 batteries per sealed box. Storin
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WARNING 1. Avoid expose to laser beam during service. This equipment uses a laser diode. Be sure not to expose your eyes to the laser beam. Do not insert reflecting parts or tools such as a screwdriver on the laser beam path. Remove all reflecting metals such as watches, rings, etc. before starting service. 2. Make sure that the equipment will not operate before touching potentially dangerous places such as laser beam exit of the laser optical unit. - 16 -
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TABLE OF CONTENTS 1. INSTALLATION...........................................................................1-1 1.1 INSTALLATION REQUIREMENTS ...........................................................1-1 1.1.1 OPERATING ENVIRONMENT .........................................................1-1 1.1.2 MACHINE LEVEL .............................................................................1-2 1.1.3 MINIMUM SPACE REQUIREMENTS...............................................1-3 1.1.4 D
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1.6.2 INSTALLATION ..............................................................................1-51 Removing Tape and Accessories........................................................1-51 LCT Adapter (B699) Installation..........................................................1-52 LCT Installation ...................................................................................1-53 LCT (B473): Paper size change from A4 to 8 1/2” x 11” (LT) .............1-56 1.7 8 1/2" X 14"/B4 PA
