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Simply Engineered Better
Technical Manual
Rotary
Glasswasher
Model
DF-M6
DF1-M6
DF2-M6
Machine Serial No.
October, 2003 Manual P/N 0507371 REV. F
P.O. Box 4183 2674 N. Service Road
Winston-Salem, North Carolina 27115-4183 Jordan Station, Ontario, Canada L0R 1S0
Moyer Diebel, U.S. Moyer Diebel, Ltd.
336/661-1992 905/562-4195
Fax: 336/661-1979 Fax: 905/562-4618
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Complete the information below so it will be available for quick reference. Model Number __________________________ Serial Number________________________ Voltage and Phase ______________________________________________________________ Moyer Diebel Parts Distributor _______________________________ Phone _____________ (if applicable) _____________________________________________________________________________ Moyer Diebel Service Agency________________________________ Phone _____________ ________
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REVISIONS Revision History Revision Revised Serial Number Comments Date Pages Effectivity 09/07/90 All 16231 Issued manual and service parts list, Revision A 10/03/94 4 18354 Tank switch shuts down machine, revised the schematic 05/03/95 4 18629 Changed to new style chemical injection board, revised the schematic 06/07/95 — 18674 Changed to narrow control box, eliminated float rod bearing 02/02/97 All — Reissue of manual and service parts lists, Revision C 02/28/00 39 — Revised wash down hose
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CONTENTS CONTENTS Page WARRANTY ............................................................................................................................. 4 INTRODUCTION...................................................................................................................... 5 INSTALLATION........................................................................................................................ 6 Unpacking ..............................................................
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WARRANTY LIMITED WARRANTY Champion Industries/Moyer Diebel Limited, P.O. Box 4183, Winston-Salem, North Carolina 27115, and P. O. Box 301, 2674 North Service Road, Jordan Station, Ontario, Canada L0R 1S0 warrants machines, and parts, as set out below. Warranty of Machines: Champion Industries/Moyer Diebel Limited warrants all new machines of its manufacture bearing the name “Champion” or "Moyer Diebel" and installed within the United States and Canada to be free from defects in material and wor
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INTRODUCTION INTRODUCTION Welcome to Moyer Diebel... and thank you for allowing us to take care of your glass washing needs. This manual covers the Model DF glasswashers. Your machine was completely assembled, inspected, and thoroughly tested at our factory before it was shipped to your installation site. This manual contains: •Warranty Information • Operation and Cleaning Instructions • Maintenance Instructions •Troubleshooting Guide • Basic Service Information •Replacement Parts Lists • Elec
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INSTALLATION Unpacking 1. Remove the packing from the top of the conveyor stack. 2. Remove all packing from glass operated switch and right and left trays. Check that the right and left hand trays are positioned properly. 3. Check that the drain deflector is secure in the rinse drain. 4. Check the position of the splash curtain. 5. Check that the conveyor is level and the drive gear is engaged in the conveyor’s outer rim grooves. 6. Remove the packing from within and above the detergent tank. 7.
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INSTALLATION INSTALLATION (Cont’d) Measurements Uncrated Crated Height 39" (991) 40-1/2"(1181) Width 25-1/4" (640) 27" (685) Depth 25-1/8" (638) 27-1/2" (698) Ship Wt. 154lb/70kg 176lb/80kg *adjustable foot height 1-3/4" (45) max. height 40-3/4" (1035) Utility Locations 1. Hot Water 25 1/4" [641] 2. Cold Water 3. Drain 2 1/4" [57] 6"[152] 2 25 1/8" [638] 3 12 1/2" [317] 13"[330] 6"[152] 1 Front Plan View 19 3/4" [502] 25 1/4" [641] 10" (254) VERTICAL CLEARANCE 39" [991] 39" [991] 30 1/2" [775] 3
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INSTALLATION INSTALLATION (Cont’d) Electrical Connections 1. The Glass Washer has a six foot power cord with a “U” ground tandem plug for connection to a power receptacle. 2. Provide a nonlocking 250 volt, 15 ampere, 2 pole, 3 wire grounding receptacle within four feet of the base of the Glass Washer(CSA TYPE 6-15R). This should be installed by a qualified electrician to meet the specifications of the local electrical code. 3. This machine operates from 208 to 240 volts. NOTE: This machine is 50
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OPERATION OPERATION General B 1. The wash tank is equipped with a float assembly that operates a single cam- operated switch. 2. The water temperature is A controlled by a heater and a thermostat. The thermostat should be between 140°F/60°C and 160°F/ 71°C. Figure 3 — Wash Tank To Fill the Wash Tank Ensure that the standpipe (A) is in place. Put switch (B) to the “ON-FILL” position. The water will fill until the proper level is reached then turn the heating element ON. Detergent is fed from the
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OPERATION OPERATION (Cont’d) APPROXIMATE CHEMICAL SETTINGS General Approximate chemical settings can be obtained by counting the revolutions of the injector rotors. 1. For detergent, one revolution per second equals approximately 0.35% concentration. NOTE: Detergent pump only operates when hot water tank is filling. 2. For sanitizer, one revolution in 5 seconds equals approximately 12.5 ppm Iodine or 50 ppm chlorine. 3. For rinse agent, one revolution in 8 seconds is recommended. To Adjust De
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OPERATION OPERATION (Cont’d) To Adjust Rinse Agent Injector: 1. When a new rinse agent container is installed, push the prime button in and hold until the rinse injector feed tube is full. 2. Start the washer. Take a sample from the final rinse spray tubes. 3. To increase the volume of rinse agent, turn the adjustment screw clockwise. 4. To decrease the volume of rinse agent, turn the adjustment screw counter-clockwise. NOTE: To meet the requirements of N.S.F. standards, Iodophor in a concentr
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OPERATION OPERATION (Cont’d) Figure 4 — Plumbing Diagram 12 1) WASH WATER TANK 7) MAIN TANK STANDPIPE 2) STAND PIPE 8) CHEMICAL INJECTOR 3) WASH RETURN SCREEN 9) INJECTION FITTING 4) DRAIN PAN 10) WATER INLET VALVES 5) DRAIN SCREEN 11) MIXING VALVE 6) WASH PUMP 12) VACUUM BREAKER WASH RINSE 12 FLOW 9 7 8 3 2 6 1 10 5 RINSE SAN DET 10 4 11 HOT COLD TO DRAIN WATER IN WATER IN
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MAINTENANCE MAINTENANCE CLEANING Daily Cleaning Instructions 1. Remove the drain tray/waste collector (if installed), from the front of your glasswasher. 2. Turn glasswasher off by flipping the toggle switch located on the wash tank to the “OFF” position. 3. Remove right and left hand trays and splash curtain. Wash them with hot soapy water, rinse thoroughly, then dry. 4. Remove the conveyor as follows: Remove cylinder in center of conveyor, flip shut-off rod to the side, lift conveyor from cent
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TROUBLESHOOTING TROUBLESHOOTING CONDITION CAUSE SOLUTION Conveyor does not turn No power.............................................Check fuse panel Turn power switch on Drive motor burnt out .........................Replace Obstruction in wash or rinse ..............Remove obstruction Micro-switch on switch support..........Adjust or replace bracket faulty or not making contact Conveyor not in position.....................Position properly Excessive overspray Splash curtain not in position ..
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TROUBLESHOOTING CONDITION CAUSE SOLUTION Water temperature low Thermostat setting low........................Adjust thermostat in detergent tank Thermostat defective...........................Replace Defective float switch .........................Replace Heater burnt out ..................................Check and replace Ensure water level is above element Incoming water temp. low ..................Hot water supply min. 145°F/66°C Water on floor around Pump seal leaking .......................
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REPLACEMENT PARTS REPLACEMENT PARTS 17
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REPLACEMENT PARTS 12 10 11 13 2 4 15 14 16 6 17 7 3 8 2 1 5 8 18 36 19 9 35 20 34 21 33 22 32 23 24 31 30 29 28 27 25 26 Figure 5 — Main Assembly 18
