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MOTION CONTROL
II
NextMove BX
Motion Controller
Installation Manual
9/02 MN1904
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Contents 1 General Information ................................. 1-1 2 Introduction ........................................ 2-1 II 2.1 NextMove BX features ................................. 2-1 2.2 Receiving and inspection ................................ 2-2 2.2.1 Identifying the catalog number.................................... 2-2 2.3 Units and abbreviations .................................. 2-3 3 Basic Installation.................................... 3-1 3.1 Introduction .................
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4.7.5 Connecting Baldor HMI Operator Panels ........................... 4-17 4.7.6 RS422 / RS485 -X14........................................... 4-18 4.7.7 CAN connectors -X16 & X17 .................................... 4-20 4.7.8 CANopen ..................................................... 4-21 4.7.9 Baldor CAN ................................................... 4-21 4.8 Reset states ........................................... 4-22 4.8.1 Systemwatchdog ..........................................
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6 Troubleshooting .................................... 6-1 6.1 Introduction ............................................ 6-1 6.1.1 Problemdiagnosis.............................................. 6-1 6.1.2 SupportMet feature............................................ 6-1 II 6.2 NextMove BX indicators ................................ 6-2 6.2.1 Status display ................................................. 6-2 6.2.2 Motor control .................................................. 6-4 6.2.3 Commun
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iv Contents MN1904
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1 General Information 1 LT0158A01 Copyright Baldor (c) 2002. All rights reserved. This manual is copyrighted and all rightsare reserved. Thisdocument orattached softwaremay not,in whole or in part, be copied or reproduced in any formwithout the prior written consent of BALDOR. BALDORmakesnorepresentationsorwarrantieswithrespecttothecontentshereofandspecificallydis- claims any implied warranties of fitness for any particular purpose. The information in this document is subject to change without n
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SafetyNotice Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt to start-up, programor troubleshoot this equipment. Precautions WARNING: Be sure that you are completely familiar with the safe operation and programming of this equipment. This equ
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2 Introduction 2 II 2.1 NextMoveBX features II NextMoveBX is a high speed multi-axis intelligent motion controller, supporting up to four servoaxes. II NextMoveBX features the Mint motion control language. Mint is a structured formof Basic, customdesigned for motion control applications. It allows you to get started very quickly with simple motion control programs. In addition, Mint includes a wide range of powerful commands for complex applications. II Standard features of the NextMove BX inclu
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2.2 Receiving and inspection II When you receive your NextMove BX , there are several things you should do immediately: 1. Checktheconditionofthepackagingandreportanydamageimmediately tothe carrierthat II delivered your NextMove BX . II 2. Remove the NextMove BX from the shipping container. The packing materials may be retained for future shipment. II 3. VerifythatthecatalognumberoftheNextMoveBX youreceivedisthesameasthecatalog number listed on your purchase order. The catalog/part number is des
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2.3 Unitsand abbreviations The following units and abbreviations may appear in this manual: V ............... Volt (also VAC and VDC) WW ..............att A ............... Ampere Ω............... Ohm µF .............. microfarad pF .............. picofarad mH ............. millihenry Φ............... phase ms.............. millisecond µs .............. microsecond ns .............. nanosecond Kbaud........... kilobaud (the same as Kbit/s in most applications) MB ............. megabytes CDROM...
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2-4 Introduction MN1904
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3 Basic Installation 3 3.1 Introduction Youshouldreadallthesectionsin Basic Installation. II It is important that the correct steps are followed when installing the NextMove BX .This II section describes the mechanical installation and power requirements of the NextMove BX . 3.1.1 Powersources An external (customer supplied) 24VDC logic supply is required. This must be a regulated power supply capable of providing: H 24VDC ±20% at approximately 700mA (max) for the logic power supply H 12 to 24VD
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3.1.3 Toolsand miscellaneoushardware H Your PC operatingsystemusermanual might be useful if you are not familiar with Windows H A small screwdriver (supplied) with a blade width less than 2.5mm(1/10 in). II H M5 screws or bolts for mounting the NextMove BX H Crimping tool. II A connector kit is supplied with your NextMove BX , containing a number of useful connectors andaccessories. 3.1.4 Otherinformation needed forinstallation This information is useful (but not essential) to complete the insta
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3.2 Mechanicalinstallation and location requirements Itisessentialthatyoureadandunderstandthissectionbeforebeginningthe installation. The safe operation of this equipment depends upon its use in the appropriate environment. The following points must be considered: II H The NextMove BX must be installed indoors, permanently fixed and located so that it can only be accessed by service personnel using tools. H The maximumsuggested operating altitude is 2000m(6562ft). II H The NextMove BX must opera
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II 3.2.1 Mounting theNextMoveBX Ensure you have read and understood the Mechanical installation and location requirements in II section 3.2. Mount the NextMove BX on its rear side, the side opposite the front panel. II The NextMove BX must be mounted upright to ensure adequate cooling. M5 bolts or screws should be used. 194(7.6) 58.5(2.3) Alldimensions shown as mm (inches) 203(8.0) 40(1.6) (Allow additionaldepth to accommodate wiring) Figure1-Packagedimensions Thiscompletesthebasicinstallation.
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4 Input / Output 4 4.1 Introduction II This section describes the location and purpose of each connector on the NextMove BX . The following conventions will be used to refer to the inputs and outputs: I/O.............. Input / Output DIN............. Digital Input DOUT........... Digital Output AIN ............. Analog Input AOUT........... Analog Output 4.2 Connectorlocations-top panel Jumpers X15RS232 P Power 1 Shield 1CAN1 2RXD 2CAN2 3TXD 4DTR 50VGND 6DSR 7RTS 8CTS 90VGND X16/X17CAN 1CAN1+ 2C
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4.3 Connectorlocations-frontpanel X1DigitalInputs8-15 X2DigitalInputs0-7 1DIN0 1DIN8 2DIN9 2DIN1 3DIN2 3DIN10 4DIN3 4DIN11 5DIN12 5DIN4 6DIN5 6DIN13 7DIN14 7DIN6 8DIN7 8DIN15 9 CREF 9 CREF 10 Shield 10 Shield X3AnalogInputs X4DigitalOutputs0-7 1AIN0 1DOUT0 2AIN1 2DOUT1 3AIN2 3DOUT2 4AIN3 4DOUT3 5AIN4 5DOUT4 6AIN5 6DOUT5 7AIN6 7DOUT6 8AIN7 8DOUT7 9AGND 9 USR V+ 10 Shield 10 CGND X5Relay&UserPower X7Demands 1AOUT0 1 Relay COM 2AGND 2 Relay NC 3AOUT1 3 Relay NO 4AGND 4 Relay COM 5AOUT2 5 USR V+ 6AG
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4.4 Powerconnections A 24VDC, 2A supply must be provided to power the control electronics. It is recommended II that a separate fused 24V supply is provided for the NextMove BX , withthefuseratedat 4A maximum. If other devices are to be powered fromthe same 24V supply, a filter (Baldor II catalog number FI0014A00) should be installed to isolate the NextMove BX fromtherest of thesystem. 4.4.1 Power- X8 Location Connector X8 (Mating connector: Weidmüller BL 3.5/10, 3.5mmpitch) Pin Name Description
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4.5 Analog I/O II The NextMove BX provides: H Eight 12-bit resolution analog inputs, available on connector X3. H Four 14-bit resolution analog outputs, available on connector X7. Sections 4.5.1 to 4.5.2 describe each analog input and output. 4.5.1 Analog inputs-X3 Location Connector X6 (Mating connector: Weidmüller BL 3.5/10, 3.5mmpitch) Pin Name MintMTkeyword /description 1 AIN0 ADC.0 2 AIN1 ADC.1 3 AIN2 ADC.2 4 AIN3 ADC.3 5 AIN4 ADC.4 6 AIN5 ADC.5 7 AIN6 ADC.6 8 AIN7 ADC.7 9 AGND Analog groun
