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How to use this file...(Operators Manuals)
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Instructions for
Print Vendors (Paper Manuals)
Paper Size: * 11 x 17
* Body—50 lbs brilliant white offset or equivalent.
* Cover—on pre-printed two-tone “Swash” stock.
Press: * Body—1-color, 2-sided
* Cover imprint —1-color, 1-sided
Bindery: * Saddle Stitch, Face Trim, 3-Hole Drill
* Face Trim
COVERS: * This file contains several manuals, which differ only in their covers.
* Covers are all present at the b
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Replacement OPERATOR’S MANUAL SunStar / 1900 / 2900 Series 18HP Hydro Tractors 48” Mower Decks Mfg. No. Description Mfg. No. Description 1692521 SunStar, 18HP Hydro 1690986 48” Mower Deck 1692523 1918H, 18HP Hydro 1691183 48” Mower Deck 1692525 2918H, 18HP Hydro 60” Mower Decks 20HP Hydro Tractors Mfg. No. Description Mfg. No. Description 1691339 60” Mower Deck 1692454 SunStar, 20HP Hydro 1691344 60” Mower Deck 1692456 SunStar, 20HP Hydro 1692458 1920H, 20HP Hydro 1692460 1920H, 20HP Hydro 16925
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MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 1998, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
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Table Of Contents Troubleshooting The Tractor ..............................................20 TRACTOR & MOWER IDENTIFICATION .....................2 Troubleshooting The Mower...............................................21 SAFETY RULES............................................................3 Checking the Battery ..........................................................21 Charging A Completely SAFETY DECALS .........................................................5 Discharged Battery .....
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Tractor & Mower Identification Record your model number, manufacturer number and MODEL REFERENCE engine serial number in the space provided for easy ref- erence. The models and manufacturer numbers covered Model Number: in this manual are listed on the front cover. The tractor I.D. tag is located on the left-side, front of the Manufacturer Number: frame, as shown below. The mower deck I.D. tag is also on the left side, on top of the mower deck, towards the rear. Engine I.D. Number: Refer to the
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Safety Rules Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of rider, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. GENERAL OPERATION WARNING - SLOPE OPERATION Never operate on slopes greater than 30 percent • Read, unde
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Safety Rules running. Allow engine to cool before refueling. Do CHILDREN not smoke. Tragic accidents can occur if the operator is not alert to c) Never refuel the unit indoors. the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that chil- • Never run a unit inside an enclosed area. dren will remain where you last saw them. • Keep nuts and bolts, especially blade attachment • Keep children out of the mowing area and under the bolts, tight and
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Safety Decals This unit has been designed and manufactured to pro- your tractor and mower should be carefully read and vide you with the safety and reliability you would expect obeyed. Personal bodily injury can result when these from an industry leader in outdoor power equipment instructions are not followed. The information is for your manufacturing. safety and it is important! The safety decals shown below are on your tractor and mower. Although reading this manual and the safety instructions
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Features & Controls TRACTOR CONTROLS *1323 *1322 Left Side Right Side Y X Figure 2. Tractor Controls REF NAME FUNCTION A Mower Height Control Lever Controls mower cutting height. B Lift Lever, Hydraulic Lifts and lowers attachments. C Lift Lever, Dual (Optional) Allows use of second hydraulic function. D Engine Speed Controls engine speed. E Choke Engages/disengages engine choke for starting. F Oil Light (Red) Lights up to indicate low oil pressure. G Neutral Light (Green) Lights up to indicat
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Features & Controls *2374 SAFETY INTERLOCK SYSTEM Your tractor is equipped with a seat switch safety system that will automatically shut the engine off when the oper- ator leaves the seat with the ground speed control lever in gear or with the PTO engaged. Once the engine has stopped, the electric PTO switch must be turned off after operator returns to the seat in order to start the engine. Check operation of dash safety lights. With operator in seat and ignition switch turned to ON (engine not
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Operation GENERAL Before operating this tractor for the first time, the owner CAUTION should operate in an open area without mowing, to become accustomed to the unit. The left side of the ON 18 HP MODELS, towing the tractor will cause mower can be used to trim close to objects. Be sure to transmission damage. Do not use another vehi- read all information in the Safety and Operation sections cle to push or pull tractor. before attempting to operate this tractor and mower. CAUTION WARNING - SLOPE
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Operation 3. The mower drive shaft connects to the tractor drive *1681 shaft by a series of retracting balls located under the locking ring (A, figure 5). When the locking ring is released, the balls lock into a groove on the tractor drive shaft. To connect the drive shaft, proceed as follows: A. Place the mower drive shaft barely onto the tractor drive shaft. Turn the coupler (B, figure 5) to align the splines. B. Pull the locking ring (A, figure 5) back, then push the mower drive shaft onto th
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Operation *1323 Figure 9. Two-Speed Axle Shift (20 HP Models) A. Axle Shift Lever STARTING THE ENGINE Figure 8. Tractor Controls Refer to figure 8. A. Seat Light G. Front PTO Light B. Ground Speed H. Choke Knob 1. Operator must be seated. Seat light (A) will light up Control Lever I. Throttle Lever when key is turned on. C. Parking Brake Knob J. Ignition Switch Key 2. Place ground speed control lever (B) in neutral. Set D. Brake Pedals K. Brake Pedal Lock parking brake. To set, lock brake pedals
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Operation 3. Make sure lever is firmly seated all the way in the low 4. To set parking brake depress brake pedals, pull park- range or high range slot before operating tractor. ing brake knob (C) out, then release pedals. 5. Push hydraulic lift lever forward to lower attachment. OPERATION 6. Turn ignition off and remove key to prevent unautho- Refer to figure 8. rized use. 1. Press pedals (D) to release parking brake. WARNING 2. Move ground speed control lever (B) to forward or reverse to start
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Mowing Patterns & Tips For the first use of the mower, choose a smooth level • Aerate lawn in spring, consider renting an aerator which removes cores of soil from the lawn. This area. Cut long straight strips overlapping slightly. increases the speed of clipping decomposition and The size and type of area to be mowed determines the deep root growth by opening up the soil and permitting best mowing pattern to use. Obstructions such as trees, greater movement of water, fertilizer and air. fences
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Normal Care SCHEDULE The following schedule should be followed for normal care of your tractor and mower. You will need to keep a record of your operating time. See Every Every Every Safety Items Page 5 Hours 25 Hours 100 Hours *Or Yearly Check safety interlock system. 7 l Check tractor brakes. 24 l Normal Care Items Check tractor & mower for loose hardware. – l Clean heat exchanger. - l Clean hydrostatic cooling fins with compressed air. - l Check tires. 13 l Lubricate tractor and mower. 14 l O
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Normal Care LUBRICATION Tractor & Mower Lubrication Lubricate the tractor and mower as shown in figures 10 - grease, and wipe off excess grease. When an oil can is 18. When a grease gun is shown, wipe the fitting clean, shown, wipe the area clean, apply a few drops of oil apply two or three shots of lithium base automotive (SAE 30), then wipe up drips or spills. *1873 *1875 Figure 12. Center Front Axle and Wheels *2528 Figure 10. Engine Drive Shaft *1681 Figure 13. Front Axle and Spindle *1874
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Normal Care *1872 *1384 Figure 15. PTO Idler Assembly Figure 17. Mower Drive Shaft *1684 *1606 Figure 16. Mower Belt Idler (Grease fitting located under rubber plug on arbor cover) Checking Mower Gear Box Fluid 1. See figure 11. Remove check plug on left-hand side of gear box. 2. Fluid should be at bottom of hole when mower is Figure 18. Mower Arbor level. Add SAE 85W-90 gear oil as necessary. 3. Install check plug. *1648 Oil Pivot Points A few drops of engine oil should be placed on the pivot p
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Normal Care *2519 CHANGING TRANSMISSION FLUID & FILTER Transmission fluid and filter should be changed only when performing repair work or if fluid has become dis- colored from overheating or contamination. Perform fluid change every 400 hours of operation if no other trans- mission service has been done. Replace the transmission filter whenever changing trans- mission fluid. Make sure filter base and surrounding area is absolutely clean before removing old filter. 1. Drain hydrostatic system b
