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Owner’s Manual
Manual del Propietario
030208
(3500W)
Questions? Help is just a moment away!
Preguntas? La ayuda es justa un momento lejos!
Call: Generator Helpline - 1-800-743-4115 M-F 8-5 CT
Llamada: Generador Helpline - 1-800-743-4115 M-F 8-5 CT
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
Manual No. 195432GS
JEFFERSON,WISCONSIN, U.S.A.
Revision 0 (08/03/2004)
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3500W Portable Generator TABLE OF CONTENTS SAFETY RULES Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 This is the safety alert symbol. It is used to Know Your Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 alert you to potential personal injury hazards. Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Obey all safety messages that follow this Operation . . . . . . . . . . . . . . . . . . . . .
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3500W Portable Generator DANGER WARNING Running generator gives off carbon monoxide, Fuel and its vapors are extremely flammable and an odorless, colorless, poison gas. explosive. Breathing carbon monoxide will cause nausea, Fire or explosion can cause severe burns or fainting or death. death. Operate generator ONLY outdoors. WHEN ADDING OR DRAINING FUEL DO NOT operate generator inside any building or enclosure, Turn generator OFF and let it cool at least 2 minutes before including the gen
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3500W Portable Generator WARNING CAUTION Excessively high operating speeds increase risk of injury and damage to generator. Unintentional sparking can result in fire or Excessively low speeds impose a heavy load. electric shock. DO NOT tamper with governed speed. Generator supplies correct rated frequency and voltage when running at governed WHEN ADJUSTING OR MAKING REPAIRS TO YOUR speed. GENERATOR DO NOT modify generator in any way. Disconnect the spark plug wire from the spark plug and p
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3500W Portable Generator KNOW YOUR GENERATOR Read this owner’s manual and safety rules before operating your generator. Compare this illustration with your generator to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Rocker Switch Fuel Tank Recoil Starter Oil Fill Cap/Dipstick Choke Lever 120 Volt AC, 20 Amp Duplex Receptacles Air Cleaner Circuit Breakers 120/240 Volt AC, 20 Amp Receptacle Grounding Fastener Data Tag 120 Volt AC
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3500W Portable Generator Engine manual ASSEMBLY Wheel kit Your generator requires some assembly and is ready for If any parts are missing or damaged, call the generator use after it has been properly serviced with the helpline at 1-800-743-4115. recommended oil and fuel. If you have any problems with the assembly of your INSTALL WHEEL KIT generator, please call the generator helpline at NOTE: While the wheel kit is designed to greatly improve 1-800-743-4115. If calling for assistance, please
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3500W Portable Generator 6. Retain wheel on axle stud with retaining pin. Install Add Fuel other wheel on remaining axle stud the same way. NOTE: This gasoline engine is certified to operate on 7. Attach support leg using two 1/2” or 13mm wrenches gasoline. Exhaust Emission Control System: EM (Engine with 20mm cap screws and lock nuts. Modifications). 8. Center lifting handle on generator end of cradle. WARNING Attach handle using two 1/2” or 13mm wrenches with 45mm capscrews and hex nuts. Fuel
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3500W Portable Generator USING THE GENERATOR OPERATING THE GENERATOR System Ground CAUTION The generator has a system ground that connects the generator frame components to the ground terminals on Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected the AC output receptacles.The system ground is connected to it. to the AC neutral wire (the neutral is bonded to the generator frame). See “Don’t Overload Generator”. Start generator and let engi
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3500W Portable Generator NOTE: If engine starts after 3 pulls but fails to run, or if RECEPTACLES unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. CAUTION This unit may be equipped with a low oil protection device. Receptacles may be marked with rating value greater See engine manual. than generator output capacity. WARNING NEVER attempt to power a device requiring more amperage than generator or receptacle can supply. Running
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3500W Portable Generator Build a structure that will enclose three sides and the top 120 Volt AC, 20 Amp, Duplex of the generator: Receptacles 1. Make sure entire muffler-side of generator is exposed. Each duplex receptacle (Figure 5) is protected against Note that your generator may appear different from overload by a push–to–reset circuit breaker. that shown in Figure 6. Figure 5 — 120 Volt, 20 Amp Duplex Receptacle Figure 6 — Permanent Cold Weather Shelter Wind Use each receptacle to operate
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3500W Portable Generator 4. Plug in and turn on the next load. DON'T OVERLOAD 5. Again, permit the generator to stabilize. GENERATOR 6. Repeat steps 4 and 5 for each additional load. NEVER add more loads than the generator capacity.Take special care to consider surge loads in generator capacity, Capacity as described above. You must make sure your generator can supply enough Figure 7 - Wattage Reference Chart rated (running) and surge (starting) watts for the items you Additional will power at
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3500W Portable Generator Generator Maintenance SPECIFICATIONS Generator maintenance consists of keeping the unit clean Maximum Surge Watts . . . . . . . . . . . . . . . . . .4,800 watts and dry. Operate and store the unit in a clean dry Continuous Wattage Capacity . . . . . . . . . . . .3,500 watts environment where it will not be exposed to excessive Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 dust, dirt, moisture or any corrosive vapors. Cooling air Rated Ma
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3500W Portable Generator Engine Storage STORAGE See engine owner’s manual for instructions. The generator should be started at least once every seven days and allowed to run at least 30 minutes. If this cannot Other Storage Tips be done and you must store the unit for more than To prevent gum from forming in fuel system or on 30 days, use the following guidelines to prepare it for essential carburetor parts, add fuel stabilizer into fuel storage. tank and fill with fresh fuel. Run the unit for
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3500W Portable Generator TROUBLESHOOTING Problem Cause Correction 1. One of the circuit breakers is 1. Reset circuit breaker. open. 2. Fault in generator. 2. Contact Authorized service facility. No AC output is available, but 3. Poor connection or defective cord 3. Check and repair. generator is running. set. 4. Connected device is bad. 4. Connect another device that is in good condition. 1. Short circuit in a connected load. 1. Disconnect shorted electrical load. Generator runs good at no-load
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3500W Portable Generator NOTES 15
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3500W Portable Generator SCHEMATIC 16
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3500W Portable Generator WIRING DIAGRAM 17
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3500W Portable Generator EXPLODED VIEW - MAIN UNIT 18
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3500W Portable Generator EXPLODED VIEW - PARTS LIST Item Part # Description 1 M194779GS CRADLE 2 194396GS KIT,Vibration Mount 4 186058AGS HOUSING, Engine Adapter 5 NSP ASSY,Alternator (see page 20) 6 194151GS KIT, Hrdwr Mount Adapter 8 96796GS WASHER, M8 Flat 10 86307GS HHCS, 5/16-24 x 3/4, SEMS 11 24823GS HHCS, 5/16-24 x 7-7/8" Lg 14 195206GS KIT, Muffler Bracket w/ Hardware 15 697815 GASKET, Exhaust 17 188301GS MUFFLER 18 * SHCS, M6 - 1.0 x 20 19 83083GS SCREEN, Spark Arrest 20 B4986GS DECAL,
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3500W Portable Generator EXPLODED VIEW AND PARTS LIST - ALTERNATOR Item Part # Description 1 186059GS ADAPTER, Mounting,Alternator 2 191685GS ROTOR 3 191686AGS STATOR 4 186060GS RBC, with O-Ring (p/n 189197GS) 5 86308GS HHCS, M6 - 1.0 x 115 SEMS 6 91825GS ASSY, Holder, Rectifier/Brush 7 66849GS TAPTITE, M5 - 0.8 x 16 8 22694GS RECEPTACLE, 6 pin 9 81917GS PIN, Roll, 4mm x 10 10 193428AGS ASSY,Wire, Ground 13 190356GS HARNESS,Wire, Power 20
