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Operators Manual
Installation, Operation & Service
Electric Floor Model Kettles
For units built after August 1999
MODELS:
KEL-25, KEL-30, KEL-40, KEL-40-SH, KEL-60, KEL-80, KEL-100
KEL-25-T, KEL-40-T, KEL-60-T, KEL-80-T, KEL-100-T
KEL-40-SH, KEL-40-TSH, KEL-60-SH, KEL-60-TSH
™
Cleveland
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Enodis
Visit our web site at www.clevelandrange.com
SE95036 Rev. 6
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For your safety DANGER Keep clear of pressure Keep hands away from relief discharge. moving parts and pinch points. IMPORTANT Do not fill kettle above Inspect unit daily for recommended level proper operation. marked on outside of kettle. CAUTION Surfaces may be Wear protective equipment extremely hot! Use when discharging hot product. protective equipment. Stand clear of product Do not lean on or place discharge path when objects on kettle lip. discharging hot product. SERVI
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INSTALLATION GENERAL CLEARANCE REQUIREMENTS & RECOMMENDED FLOOR Installation of the kettle must be accomplished by qualified electrical installation personnel working DRAIN LOCATIONS to all applicable local and national codes. Improper installation of product could cause injury Clearance Requirements or damage. Back Left Side Right Side* This equipment is built to comply with applicable 0 0 12' standards for manufacturers. Included among Minimum recommended * those approval agencies are: UL, NSF
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Note: Maximum voltage for LVD (low voltage RECOMMENDED FLOOR directive for Europe) to be 440 volts for CE DRAIN DETAIL marked appliances. RECOMMENDED FLOOR DRAIN FLOOR SLOPE THREE SINGLE 1" IN 4' PHASE PHASE RED RED YELLOW YELLOW BLACK BLACK 4" MINIMUM, PIPE DRAIN 6" RECOMMENDED RECOMMENDED MINIMUM VALVE L1 L2 L3 L1 L2 SIZE PLUS 1" The kettle is wired for 3-phase operation at the factory. For single phase operation, rewire the terminal block to that shown in the above diagram. ASSEMBLY Note: En
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5. Raise the kettle to the upright position. The Low Water Indicator Light (Red) (3) should go out INSTALLATION CHECKS when the kettle is upright. Although the kettle has been thoroughly tested 6. Turn the ON/OFF Switch/Solid State Temperature before leaving the factory, the installer is Control (1) to "10" (Max.) and allow the kettle to responsible for ensuring the proper operation of preheat. The green light should remain on until kettle once installed. the set temperature (260°F/127°C) is r
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OPERATING INSTRUCTIONS CONTROL PANEL 6 5 7 4 8 3 9 2 3. 10 1 OFF 1. 4. 5. KE95555-2-A 4. 2. 5. 6. 8. 8. CONTROL PANEL TILTING KETTLE STATIONARY KETTLE General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. On-Off Switch/Solid State Turns kettle ON/OFF and allows the operator to adjust the kettle Temperature Control temperature in increments from 1 (Min.) to 10 (Max.). (see Temperature Range Chart in the Operating Instructions section). 2. Heat Indicator Light (Green) When lit, indicates that the k
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NOTE: Do not fill kettle above OPERATING THE KETTLE recommended level marked on DO NOT LEAN ON OR PLACE OBJECTS ON outside of kettle. KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT NOTE: The Low Water Indicator Light (Red) (3) CONTENTS. should not be lit when kettle is in upright position during operation. This light indicates that the 1. Before turning kettle on, read the elements have been automatically shut off by the Vacuum/Pressure Gauge (4). The gauges kettle's
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CLEANING INSTRUCTIONS CLEANING INSTRUCTIONS CAUTION 1. Turn unit off. SURFACES MAY 2. Remove drain screen (if applicable). Thoroughly BE EXTREMELY HOT! wash and rinse the screen either in a sink or a dishwasher. 3. Prepare a warm water and mild detergent solution in CARE AND CLEANING the unit. Cooking equipment must be cleaned regularly to 4. Remove food soil using a nylon brush. maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The 5. Loos
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STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. 4. Treat your water. Corrosion on metals is everywhere. It is recognized quickly on iron and Though this is not always practical, softening hard water can do much steel as unsightly yellow/orange rust. Such metals are called “active” to reduce deposits. There are certain filters that can be ins
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SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory- supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty. FAUCE
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HINGE ASSEMBLY 9 4 7 11 8 6 10 1 9 5 12 13 2 3 ITEM NO. PART NO. DESCRIPTION QTY. Hinge Assembly 1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-2 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-3 100 - 150 Gallon, 60 - 100 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-4 KDM-60, KDM-60-T, Cook Tank . . . . . . . . . . . . . .
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11 KETTLE BOTTOM & SIDE 2 1 3 29 4 28 6 5 31 10 Element Terminals 30 20 18 27 21 22 9 25 8 7 7 26 24 23 19 12 14 16 15 17 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE50556-1 Probe, Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54941-5 Safety Valve, 50 PSI, 1/2" (North America) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE54941-31 Safety Valve, 50 PSI, 1/2", (Europe) . . . . . . . . . . . . . . . . . . . . . . . . . . .
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11. KE000714-4 Pressure Gauge, for units built prior to February 2005 . . . . . . . . . . . . . . . . . . .1 KE50429-5 Pressure Gauge, for units built after January 2005 . . . . . . . . . . . . . . . . . . . . . .1 12. SE003013-1 L.E.D., Red, Replacement Kit., (includes LED & "O" Ring) . . . . . . . . . . . . . . . .1 SE003013-2 L.E.D., Green, Replacement Kit., (includes LED & "O" Ring) . . . . . . . . . . . . . . .1 SE003013-3 L.E.D., Amber, Replacement Kit., (includes LED & "O" Ring) . . . . .
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CONTROL CONSOLE COMPONENTS - HAND TILT 45 44 43
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CONTROL CONSOLE COMPONENTS - HAND TILT ITEM NO. PART NO. DESCRIPTION QTY. 1. FA11134 Screw, 10-24 x 3/8" SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. KE50325 Gear Box Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. FA95008 Locknut, 3/4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 4. FA30088 Washer, 1 1/2" 0.D. x 13/16" I.D. x
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CONTROL CONSOLE COMPONENTS - POWER TILT 40 45 44 42 43 41
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CONTROL CONSOLE COMPONENTS - POWER TILT ITEM NO. PART NO. DESCRIPTION QTY. 1. KE503252 Gear Box Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. FA11134 Screw, 10-24 x 3/8" S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52832-1 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 4. KE53838-8 Transformer, 208/120V (
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For tilting units with covers TRUNNION ASSEMBLY 1 ITEMPART DESCRIPTION QTY. NO. NO. 1. KE00354 TRUNNION BEARING ASSEMBLY . . . . . .1 For tilting units without covers (INCLUDES PART # 3 & 6) 6 2. KE00351 TRUNNION BEARING ASSEMBLY . . . . . .1 3 (INCLUDES PART # 3 & 6) 4 3. KE51711 ROLLER BEARING . . . . . . . . . . . . . . . . . 2 2 5 4. KE51571-1 SPHERICAL WASHER . . . . . . . . . . . . . . . .1 7 5. FA95081-3 BOLT, 5/16-18 X 1/2" . . . . . . . . . . . . . . . . .1 6. KE51886 GREASE NIPPLE
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SPARE PARTS LIST ITEM ON. DESCRIPTION QTY. QTY. DOMESTIC OVERSEAS Refer to Kettle Bottom & Side for parts drawing KE00458 Solid State Control Box 1 1 KE50753-7 Relay, 12 VDC 1 KE50750-5 Contactor, 208/240V, 60 Amp. 1 2 (special high wattage kettles - 6 elements) KE53838-11 Transformer, 380-415 to 120-220V 1 SE00115 Potentiometer with ON/OFF Switch, c/w Rubber Boot 1 1 KE51005 Rubber Boot 1 1 KE50569-1 Knob, Potentiometer 1 1 KE50515 Thermistor 1 KE51005 Rotary Seal 1 KE52936-1 Fuse, 1/2 amp (u
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MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. IMPORTANT! ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six month
