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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Parts Breakdown 2
9100/9400/9600
Pre-Installation 3
Important Safety Instructions 3
Tools Required 3
e x t e n S i o n
Package Contents 3
Door Section Identification 4
Sdtandar Lift
Removing an Existing Door 4
Preparing the Opening 4
Installation 6
Optional Installation 13
Door Arm Hookup 13
MH
Trolley Arm Configuration 13
S in taLLation S in tructionS and owner ’S ManuaL
Inside Lock 13
Pull Down Rope 14
Step Plate 14
Maintenance 15
Cleaning Y
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Parts Breakdown A2. A1. NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door J3. J6. models may have unique variations. J5. I2. J4. C1. J5. K2. J7. F2. J1. G2. J8. F1. F3. G1. H2. J5. J9. E1. F3. J4. H1. F2. J5. B2. F1. B1. Top of vertical Top of vertical E2. C1. track track B1. (Fully Adjustable 3rd hole J3. Feature) set J9. E3. J5. I4. J6. A2. A1. 3rd E4. B2. (Quick hole set Install Feature) J4. J2. 2nd J7. hole set J1. I1. B2. L
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Pre-Installation Important Safety Instructions Tools Required Definition of key words used in this manual: • Power drill • Phillips head • Tape Measure screwdriver • Drill bits: 1/8”, 3/16”, Step Ladder W WARNIN ARNINg g 9/32”, 7/16”, 1/2” • Locking Pliers • Level • Ratchet wrench • (2) Vice clamps INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Pencil COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Wrenches: 3/8”, • Leather gloves 7/16”, 1/2”, 9/16”,
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1-9/16” Warning label #4 Graduated end hinge Top section 5/16” x 1 5/8” Hex head lag screws 1/4”-20 x 11/16” Self (as required) drilling screws (as required) 1-3/8” #3 #3 Graduated end hinge Warning label Intermediate section (2) #12 x 1/2” 1/4”-14 x 5/8” Self tapping 1-1/8” Phillips head screws screws (as required) #2 #2 Graduated end hinge Lock section 1/4”-20 x 9/16” (2) 5/16”-18 x 3/4” Stud Plate 7/8” Track bolts (as required) Carriage bolts (as required) #1 #1 Graduated end hinge Botto
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Backroom and flush with the inside edge of the jamb. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation. Equally space nails approximately 12” to 18” apart. For Fully Adjustable track: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the we
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Horizontal track angle Quick InstallatIon Install tabs Before installing your door, be certain that you have read and followed all of the instruc- Key slots tions covered in the pre-installation section of this manual. Failure to do so may result in an Quick Install tabs improperly installed door. in place Alignment Horizontal hole track NOTE: Reference TDS 160 for general garage door terminology at www.dasma.com. quick Install Flag Angles quick Install Jamb Brackets Tools: None 1 Tools: N
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If a top jamb bracket was included, secure it to vertical track using the lower hole of the hole/ slot pattern in the 3rd hole set and (1) 1/4”-20 x 9/16” track bolt and (1) 1/4”-20 flange hex nut. Repeat for other side. Vertical track Top of track 1st hole set 2nd hole set 3rd hole set Weather seal Lower hole of hole/ slot pattern 1/4”- 20 Flange hex nut Jamb bracket in place 1/4”- 20 x 9/16” Level Track bolt F.A. jamb bracket Bottom section Cable Drum Assemblies and Track Rollers Tools: T
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section until it is seated against bottom section. Align vertical marks in the upper alignment (2) 1/4”-20 x 11/16” (2) 1/4”-14 x 5/8” (2) 1/4”-20 x 11/16” sticker, with the lower alignment sticker on right hand side, on the back of door. Keep sec- Self drilling screws Self tapping screws Self drilling screws tions aligned and fasten center hinge(s) first; then end hinges last using 1/4”-14 x 5/8” self Strut End cap (attached to top rib) tapping screws. NOTE: To prevent center hinge leaf(s) f
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Top Section Horizontal Tracks/F.A. Flag Angles Tools: Hammer, Step ladder, Tape measure Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench, 14 16 level, Step ladder Place the top section in the opening. Temporarily secure the top section by driving a nail into NOTE: If you have Fully Adjustable flag angles, complete this step. the header near the center of the door and bending it over the top section. Now, flip up the To install horizontal track, place the curved end over the
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W WARNIN ARNINg g kEEP HORIzONTAL TRACk PARALLEL AND WITHIN 3/4” TO 7/8” MAxIMuM OF DOOR EDgE, OTHERWISE DOOR COuLD FALL, RESuLTINg IN SEvERE OR Sound framing FATAL INJuRy. members IMPORTANT: DO NOT SUPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE HORI- zONTAL TRACK HANGER THAT CANTILEVERS 4” OR MORE BEYOND A SOUND FRAMING MEMBER. NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber
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Attaching Extension Springs 5/16” x 1-5/8” Tools: 3/8” Wrench Lag Bolt 20 Snubber Snubber cable cable Extension Position (1) 5/16”-18 x 3-3/4” eye bolt and (1) 5/16”-18 hex nut in the rear back hang, 6” to 8” above the horizontal track, as shown. Feed the snubber cable through the rear back hang spring loop and tie the special knot around the “room side” of the 3 hole clip, as shown. Secure the eye bolt and 3 hole clip to the rear back hang with (1) 5/16” - 18 hex nut. Hook one end of the
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Final Adjustments Tools: None 23 Front cable Counterbalance lift sheave lift cable Now lift the door and check its balance. If the door is hard to pull down or lifts by itself, adjust extension spring length by moving the “S” hook backward (towards the rear back hangs) to a different hole in the horizontal angle. Second If the door is difficult to lift or too easy to pull down, adjust extension spring length by moving slot the “S” hook forward (towards the header) to a different hole in t
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optional Installation Door Arm Hookup Tools: Needle nose pliers Level High arc Align hole in the door arm with holes in drawbar operator bracket tabs, as shown. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of drawbar operator Horizontal bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to secure assembly, track Horizontal as shown. radius Top section Cotter pin Drawbar operator bracket Drawbar operator bracket tabs Clevi
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Second section 1/8” Square hole in vertical track Inside lock (4) 1/4”-20 x 11/16” Self drilling screws End cap Pull Down Rope Tools: Power drill, 1/8” Drill bit, Tape measure W WARNIN ARNINg g DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAy BECOME ENTANgLED IN THE ROPE CAuSINg SEvERE OR FATAL INJuR y. Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pul
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Maintenance Manual door operation: For additional information on manual garage door operations go to www.dasma.com and Cleaning Your Garage Door reference TDS 165. IMPORTANT: DO NOT PLACE FINGERS OR HANDS INTO SECTION JOINTS WHEN OPENING IMPORTANT: DO NOT USE A PRESSURE WASHER ON YOUR GARAGE DOOR! AND/OR CLOSING A DOOR. ALWAYS USE LIFT HANDLES / SUITABLE GRIPPING POINTS WHEN OPERATING THE DOOR MANUALLY. While factory-applied finishes on garage doors are durable, it is desirable to clean them
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w arranty Lifetime Limited Warranty Models 9100, 9400, 9600 Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton, A Division Of Overhead Door Corporation (“Manufacturer”) war- rants the sections of the door, which is described at the top of this page, for as long as you own the door against: i) The door becoming inoperable due to rust-through of the steel skin from the core of the door section, due to cracking, splitting, or other deterioration of the ste
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Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548; 7,059,380; 7,121,317; 7,128,123; 7,134,471; 7,134,472; 7,219,392; 7,254,868. Canadian: 2,384,936; 2,477,445; 2,495,175; 2,507,590; 2,530,701; 2,530,74; 2, 2,532,824. Other uS and Foreign Patents
