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SECTION 5:
PARTS SECTION
53
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SECTION 5: PARTS SECTION AJ-64 CONTROL BOX ASSEMBLY 1 2 6b 3, 4, 5 6a 4, 7, 10, 11, 12 8 4, 9, 10 15 14c 16a 17 14b 16b 14a 18 20, 21 22, 23 24, 25, 26 26, 28 26, 27 29 32 31 13, 26 19, 26 30 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 54
Summary of the content on the page No. 3
SECTION 5: PARTS SECTION AJ-64 CONTROL BOX ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 Electrical Box Weldment 05700-041-88-50 2 1 Decal, L1-L2-L3 09905-101-12-66 3 1 Terminal Block 05940-011-48-27 4 6 Lockwasher, #10 05311-273-02-00 5 2 Screw, 10-32 x 3/4” Long Phillips Trusshead 05305-011-62-17 6a 1 Light, Amber (Wash Heater Overload) (Not used on steam or gas models) 05945-111-44-44 6b 1 Light, Amber (Rinse Heater Overload) (Not used on steam or gas models) 05945-111-44-44 7 1 Wire
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SECTION 5: PARTS SECTION AJ-86 & AJ-100 CONTROL BOX ASSEMBLY 1 2 3, 4, 5 6b 4, 7, 10, 11, 12 6a 14d 16a 8 16b 14c 15 18 14b 17 18 14a 22, 23 20, 21 24, 25, 26 29a 26, 27 29b 26, 28 13, 26 30a 30b 19, 26 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 56
Summary of the content on the page No. 5
SECTION 5: PARTS SECTION AJ-86 & AJ-100 CONTROL BOX ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 Electrical Box Weldment 05700-041-88-50 2 1 Decal, L1-L2-L3 09905-101-12-66 3 1 Terminal Block 05940-011-48-27 4 6 Lockwasher, #10 05311-273-02-00 5 2 Screw, 10-32 x 3/4” Long Phillips Trusshead 05305-011-62-17 6a 1 Light, Amber (Wash Heater Overload) (Not used on steam or gas models) 05945-111-44-44 6b 1 Light, Amber (Rinse Heater Overload) (Not used on steam or gas models) 05945-111-44-44
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SECTION 5: PARTS SECTION MOTOR OVERLOADS AJ-64 SERIES MOTOR OVERLOAD CHART: 208-230V/60 HZ/1 PHASE 208-230V/60 HZ/3 PHASE 460V/60 HZ/3 PHASE Drive Motor Not Applicable 05945-111-68-39 05945-111-69-12 PreWash Motor Not Applicable Not Applicable Not Applicable Wash Motor Not Applicable 05945-111-68-40 05945-111-68-41 Power Rinse Motor Not Applicable 05945-111-68-40 05945-111-68-41 AJ-86 SERIES MOTOR OVERLOAD CHART: 208-230V/60 HZ/1 PHASE 208-230V/60 HZ/3 PHASE 460V/60 HZ/3 PHASE Drive Motor Not Ap
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SECTION 5: PARTS SECTION HEATER BOX ASSEMBLY 5 4 2 3 6 1 See Heater Assembly Page ITEM QTY DESCRIPTION Mfg. No. 1 1 Heater Box Cover 05700-031-81-61 2 1 Kit, Thermostat, Wash Regulating (Electrically Heated) 06401-003-18-20 2 1 Kit, Thermostat, Wash Regulating (Steam Heated) 06401-003-18-21 3 1 Thermostat, High Limit 05930-011-49-43 4 1 Terminal Board 05940-002-78-97 5 1 Fitting, 1/4”, Imperial Brass 05310-924-02-05 6 1 Heater Box Weldment 05700-002-41-18 AJ-64 Conveyor Series Technical Manual 7
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SECTION 5: PARTS SECTION HEATER ASSEMBLY See Heater Chart Below 5/16” Lockwasher 05311-275-01-00 Heater Gasket 05330-011-47-79 5/16”-18 Hex Nut 05310-275-01-00 Heater Chart Model Volts Phase KW Part Number All* 208 1 10 06401-003-12-94 230 1 10 06401-003-12-95 208 3 10 06401-003-12-94 230 3 10 06401-003-12-95 460 3 10 06401-003-12-96 Heater Chart Model KW 208V Models 230V Models 460V Models All* 15 04540-121-68-45 04540-121-68-46 04540-121-68-47 * - “CS” & “CGP” models do not use electric heater
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SECTION 5: PARTS SECTION HEATER ASSEMBLY (CONTINUED) The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop- erly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the ther- mostats. Once the dishwasher has been filled to the correct level,
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SECTION 5: PARTS SECTION FRAME WELDMENTS/DRESS PANELS FRAME WELDMENTS Model Left to Right Part Number Right to Left Part Number AJ-64’s 05700-002-73-00 05700-002-73-00 AJ-86’s 05700-041-83-65 05700-041-83-65 AJ-86CGP 05700-041-83-65 05700-041-83-65 AJ-100’s 05700-041-91-00 05700-041-91-00 AJ-100CGP 05700-041-91-00 05700-041-91-00 Bullet Feet (4 per model) - order using part number 05340-011-71-74. FRONT DRESS PANELS Model Left to Right Part Number Right to Left Part Number AJ-64’s 05700-002-40-4
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SECTION 5: PARTS SECTION PREWASH PLUMBING ASSEMBLY Vacuum Breaker, 3/4” 04820-002-53-77 Valve, Solenoid, 3/4” Elbow, 90°, 3/4” Brass 04810-100-53-00 04730-206-04-34 Nipple, 3/4”, Brass, Close 04730-207-34-00 Nipple, 3/4” x 6” Long 05700-001-26-74 A new gasket can be ordered using part num- ber 05330-111-42-81. Fill Line Injector 05700-011-67-99 Nipple, 3/4”, Brass, Close Y-Strainer, 3/4” NPT, 04730-207-34-00 Brass 04730-717-02-06 Elbow, 90°, 3/4” Brass 04730-206-04-34 AJ-64 Conveyor Series Techn
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SECTION 5: PARTS SECTION INCOMING PLUMBING ASSEMBLY (ELECTRIC & GAS HEATED MODELS) 19a AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 64 22 9 22 5 4 9 6 4 19 6 4 10 6 9 7 6 7 7 17 6 18 11 9 17 13, 14 12 5 1 5 14, 15, 16 For the CGP models, an elbow replaces the regulator. 3 For the CGP models, an elbow replaces the regulator. 2 12 6 8 2 10 21 8 13 8 5 20
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SECTION 5: PARTS SECTION INCOMING PLUMBING ASSEMBLY(CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 Injector, Rinse Weldment (L-R all units) 05700-021-67-98 1 1 Injector, Rinse Weldment (R-L CGP units only) 05700-002-57-87 2 2 Fill Line, Injector 05700-011-67-99 3 3 Plug, 1/8” NPT, Brass 04730-209-07-37 4 3 Vacuum Breaker, 3/4” NPT, Brass 04820-002-53-77 5 5 Elbow, 3/4” NPT, Street, Brass 04730-206-04-34 6 6 Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 7 3 Valve, Solenoid, 3/4” NPT, 110 Volt 0481
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SECTION 5: PARTS SECTION RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS) Complete Plumbing Assembly Valve, 3/4” Pressure Reducing 05700-002-51-16 04820-002-51-53 Y-Strainer, 3/4” Brass Solenoid Valve, 3/4” 110V 04730-717-02-06 04810-100-53-00 Nipple, 3/4” Close Brass 04730-207-34-00 Incoming Plumbing Support Bracket 05700-002-50-70 Inlet Plumbing Mounting Bracket 2 per 05700-002-51-41 Incoming Piping Assembly 05700-002-51-15 Clamp, Pipe 2 per 05700-000-35-06 Elbow, 3/4” NPT 90° Brass 04730-206-13-
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SECTION 5: PARTS SECTION EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES Plumbing with Water Hammer Arrestor 1 2 10 3 8 9 11 7 9 8 4 5 6 Plumbing without Water Hammer Arrestor 6 3 4 1 7 6 5 ITEM QTY DESCRIPTION Mfg. No. 1 - Y-Strainer, 3/4” NPT, Brass 04730-717-02-06 2 - Arrestor, Water Hammer, 1/2” NPT 06685-100-05-00 3 - Regulator, Pressure, 3/4” NPT, Brass 06685-011-58-22 4 - Nipple, 3/4” NPT x 2” Long, Brass 04730-207-46-00 5 - Elbow, Brass, 90°, 3/4” 04730-206-13-00 6 - Nipple, 3/4”
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SECTION 5: PARTS SECTION EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING Elbow, 3/4” Copper to Copper (Female) Tube, Copper, 3/4” x 5-7/8” Long 04730-406-16-01 05700-011-87-96 Elbow, 3/4”, 90°, Street, Copper to Copper 04730-406-40-01 Tube, Copper, 3/4” x 49-1/2” Long 05700-031-87-98 Adapter, 3/4”, Brass 04730-401-11-01 Nipple, 3/4” NPT x 2” Long, Brass Elbow, 3/4” Copper to Copper (Female) 04730-207-46-00 04730-406-16-01 Tube, Copper, 3/4” x 24” Long 05700-021-76-53 Union, 3/4” NPT, Brass 0473
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SECTION 5: PARTS SECTION WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION WATER HAMMER ARRESTOR OPTION Water Arrestor, 1/2” NPT 06685-100-05-00 Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00 Nipple, 3/4” NPT, Close, Brass 04730-207-34-00 WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION Water Arrestor, 1/2” NPT 06685-100-05-00 Bushing, 3/4” x 1/2” Regulator, Pressure, 3/4” 04730-002-01-34 06685-011-58-22 Tee, Brass, 3/4” x 3/4” x 3/4” 04730-211-01-34 Nipple, Close, 3/4” 04730-207-34-
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SECTION 5: PARTS SECTION RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS Screw Data Plate Cap Screw Coil & Housing Data Plate Valve Bonnet Spring 06401-003-07-40 Cap Spring position is moved for clarity. Plunger Goes below the plunger. 06401-003-07-40 O-Ring Cap Retainer 06401-003-07-42 Diaphragm Retainer O-Ring Diaphragm 06401-003-07-42 Plunger Components of Repair Kit Screen 06401-003-06-24 Retainer Body Mesh Screen Valve Body Complete Vacuum Breaker Assembly, 3/4” NPT 04820-002-53-7
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SECTION 5: PARTS SECTION WASH TANK COIL ASSEMBLY WASH TANK COIL ASSEMBLY Coil Weldment 05700-031-88-30 (LEFT TO RIGHT) (05700-041-88-31) Stand “A” Weldment 05700-002-74-82 Stand “C” Weldment 05700-002-74-84 Coil Nut 05310-011-17-85 Flat Washer 05700-001-17-87 SERVICE NOTE: Jackson HIGHLY recom- mends that the Coil Gaskets be replaced any time the Coil Weldment is replaced or Coil Gasket 05700-001-17-86 removed for an extended period of time. WASH TANK COIL ASSEMBLY (RIGHT TO LEFT) (05700-002-81-
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SECTION 5: PARTS SECTION STEAM INLET PLUMBING ASSEMBLY (LEFT TO RIGHT MODELS) 1 2 4 5 3 15 8 14 10 9 10 8 13 11 12 10 10 11 12 10 13 11 12 9 12 16 9 10 6 11 12 7 AJ-64 Conveyor Series Technical Manual 7610-003-30-93 Issued: 05-02-2006 Revised: N/A 72
