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3651 N Highway 89 • Chino Valley, AZ 86323
(928) 636-7080 • www.p-a-g.net
TOYOTA TACOMA
WARNING
(AUTO. & MANUAL TRANS., 2 &
This kit should only be installed on a vehicle that is in
good working condition. Before you install the kit, thor-
4WD, EXT. & CREW CAB, W/O
oughly inspect the vehicle for corrosion or deformation
of the sheet metal around the factory body mounts. If
O.E. TRAILER HITCH)
the vehicle is suspected to have been in a collision or
3” BODY LIFT
misused, do not install this kit.
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Inside Cab Before Starting Installation 1. Airbag Fuse NOTE Kit parts are prefaced by the word kit and appear in NOTE bold print. The location of the airbag fuse may vary; check the owner's manual. 1. Carefully read all warnings and instructions com- pletely before beginning. a. Remove fuse cover. 2. Verify all parts have been received in this kit by b. Remove airbag fuse. checking the parts list at the end of this document. NOTE Fuse Cover If parts are missing from kit, please be prepared to p
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d. Remove two pop-up clips from fender wells. Front of Vehicle 1. Front bumper Fender Well a. Remove wiring harnesses from fog lights, if equipped. Pop-up Wiring Clip Harness Front Bumper Fog Light e. Remove six screws and front bumper fascia from vehicle. b. Remove two pop-up clips, two bolts and grille from core support. Bolts Front Bumper Fascia Pop-up Clips Screws Grille c. Remove seven pop-up clips from front bumper. NOTE Pop-up Use caution when removing front bumper fascia from vehicle. Ca
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g. Remove six nuts and two front bumper brackets Engine Compartment from frame rails. 1. 6 cyl. models: Loosen airbox clamp, two clips and Nuts remove airbox cover from engine. Airbox Cover Front Bumper Brackets Clamp Clips 2. Automatic Transmission Cooler: (if equipped) a. Remove four bolts and allow automatic trans- 2. 6 cyl. models: AC Line mission cooler to hang loose from core support. a. Remove bolt and AC line bracket from body. Bolts AC Line Bolt Bolts AC Line Bracket b. Remove two bolts
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3. 6 cyl. models: Remove power steering reservoir, 6. 4 cyl. models: Remove nut and AC line from pas- three bolts and bracket from fender. DO NOT DIS- senger side AC line bracket. CONNECT power steering lines. Power AC Line Bracket Steering Reservoir Bracket Nut Bolts AC Line 4. 4 cyl. models: Loosen two engine intake clamps and remove engine intake hose. 7. 4 cyl. models: Remove lower AC line from two clips Clamps and passenger side body. Passenger Side Body Clip Air Hose AC Line 5. 4 cyl. mod
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9. Remove heater hoses from clip on backside of 11. Remove ABS wire harnesses from driver and pas- engine. senger side brackets. Driver Heater Side Hoses Clip ABS Wire Harnesses 10. Remove wire harness clip from firewall and bracket. Passenger Side Clip 12. Remove wire harness and two clips from alternator bracket and driver side body bracket. Bracket Wire Alternator Harness Bracket Wire Harness Body Bracket Battery 6 ‘05-‘06 Tacoma (W/O Hitch) - 3” Kit 5603
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13. Radiator 14. Steering Shaft a. Remove nine pop-up clips and radiator cover WARNING from core support. Accidental deployment of the air bag can result in seri- ous personal injury or death. To avoid accidental Pop-up deployment during installation of the lift kit, the Supple- Clips mental Restraint System (SRS, or airbag) must remain deactivated. Do not allow anyone near the airbag dur- ing installation. Refer to the factory service manual or Radiator owner's manual for the recommended proce
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b. Remove dead pedal. Inside of Vehicle Kick Panel 1. Manual transmission a. Remove center console and shifter console inte- rior panels. Dead Pedal Shifter Console c. Remove driver and passenger kick panels. Center Console Kick Panel b. Remove shift lever from vehicle. Shift Lever d. Pull driver and passenger carpet back from cor- ner and expose body mount bolt access cover. e. Remove driver and passenger body mount bolt access cover. Carpet Plastic Cap Body Mount Bolt 2. Front interior trim pa
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3. Extended cab models: Rear interior trim panels e. Remove four bolts, and driver and passenger body mount access plates. a. Fold down rear seats. Access Plate Bolts Rear Seat Carpet Rear f. Remove driver and passenger body mount bolt b. Open floor storage tray and remove jack. access covers. Storage Tray Access Cover Jack Rear Seat c. Remove pop-up clips and storage tray from 4. Crew cab models: Rear interior trim panels vehicle. a. Remove three headrests from seatbacks and Storage Tray fold s
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c. Remove bolt and pop-clips from passenger side 3. Remove two bolts and brake line brackets from rear panel and cab. driver and passenger side frame rails. Driver Passenger Side Side Rear Panel Bolt & Brake Line Bolt d. Remove driver and passenger body mount bolt access covers. Access Passenger Cover Side 4. Remove two bolts and parking brake cable brackets from crossmember. Driver Side Parking Brake Cable Underside of Vehicle 1. Remove all clips and two driver side engine guards Crossmember fr
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5. Remove two nuts and fuel line brackets from driver Rear of Vehicle side body. WARNING Fuel Lines Use extreme caution when working near the fuel lines and the fuel tank. Clean up spilled fuel immediately. A spark could cause an explosion or fire resulting in seri- Bracket ous personal injury and property damage. Nut 1. Fuel filler a. Remove fuel filler cap. Front Fuel Filler Body Nut Fuel Filler Cap Fuel Lines Rear b. Loosen two hose clamps and disconnect vent hose connector. 6. Remove bolt a
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2. Rear bumper d. With O.E. Trailer Hitch: Remove four bolts and rear bumper from O.E. trailer hitch brackets. a. Remove rear bumper wire harness from driver and passenger frame. Frame Bed Trailer Hitch Wire Brackets Harness Frame Bolts Front Install Kit b. Remove two license plate lights from rear bumper. Cab Rear Bumper 1. Lift cab a. Loosen, but DO NOT REMOVE, cab mounting bolts on driver side. License Plate Light c. Without O.E. Trailer Hitch: Remove six bolts Loosen Bolts and rear bumper fr
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b. Remove bolt, nut, and lower washer from each cab mount on passenger side. NOTE Remove Bolt Cab Mount The factory captive washers will be used with kit bolts. From These Mounts b. Position a hydraulic jack and a wood block under passenger side of cab (under the body seam). Slowly lift cab just enough to install a kit block on top of factory upper bushing. Nut & Lower Bolt WARNING Washer The kit blocks must be installed in addition to the fac- tory upper and lower bushings. Installing the k
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f. Install factory front captive washer and a kit bolt 3. Cab driver side (3/8” x 8”) on core support cab mount. DO NOT a. Repeat previous steps on driver side of cab. TIGHTEN. b. Set cab-to-bed spacing according to previous Front Cab Mount measurement. c. Remove front core support cab mount kit bolts (3/8” x 8”) and apply a few drops of kit Loctite® to threads. Install kit bolts, factory captive wash- ers, factory lower washers and kit nuts (3/8” Nylock). Tighten kit bolts to 55 ft. lbs. Front
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e. Remove rear cab mount kit bolts (M12-1.25 x 2. Remove bolt from each bed mount on passenger 210mm) and apply a few drops of kit Loctite® to side. threads. Install kit bolts, factory captive wash- Remove Bolts ers, factory lower washers and factory nuts. At These Mounts Tighten kit bolts to 55 ft. lbs. Rear Cab Mount Kit Bolt (M12-1.25 x 210mm), Factory Captive Washer, Lower Washer & Nut Bolts WARNING Bed Use extreme caution when lifting the bed from the frame. To prevent serious personal in
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c. Install kit blocks (2” dia.) on frame mounts. f. At rear bed mount, install kit bolt (M12-1.25 x 180mm) and factory captive washer. DO NOT Front Bed TIGHTEN. Mount Install Kit Bolt At This Mount Kit Block (2” Dia.) Mid Bed Mount Kit Bolt (M12-1.25 x 180mm) g. Repeat previous steps on driver side of bed. Rear Bed Mount h. Set bed-to-cab spacing according to previous d. Lower bed onto kit blocks. measurement. e. At front and mid bed mounts, install kit bolts i. Remove each kit bolt, one at a t
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a. Mark and cut driver and passenger O.E. trailer b. Apply a small amount of kit Loctite® onto hitch brackets along white lines as shown below. threads of two factory bolts and install kit bracket (rear bumper, passenger) and kit BEFORE bracket (bumper, spacer) to passenger side bumper with two factory bolts. DO NOT TIGHTEN. Kit Plate (Rear Bumper, Spacer) Mark & Cut Here Bumper BEFORE Factory Bolts Kit Bracket (Rear Bumper, Passenger) Mark c. Repeat above step for driver side. & Cut Here d. R
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e. Apply a small amount of kit Loctite® onto h. Install kit bracket (rear bumper, middle) onto threads of eight factory bolts and install rear O.E. trailer hitch with two kit bolts (1/2” x 1”), bumper and kit brackets (rear bumper) onto four kit washers (1/2” SAE), and two kit nuts (1/ O.E. trailer hitch with eight factory bolts. DO 2” stover). DO NOT TIGHTEN. NOT TIGHTEN. Kit Bracket Kit Bracket (Rear (Rear Bumper, Bumper) Middle) Factory Bolts Kit Bolt (1/2” x 1”), O.E. Kit Washers Trailer (
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d. Apply a small amount of kit Loctite® to threads 6. Set bumper to previous bed-to-bumper measure- of four factory bolts and install rear bumper to ments. kit brackets (rear bumper). DO NOT TIGHTEN. 7. TIGHTEN all rear bumper hardware. Kit Bracket (Rear 8. Fuel filler Bumper) WARNING Use extreme caution when working near the fuel lines Factory Bolts and the fuel tank. Clean up spilled fuel immediately. A spark could cause an explosion or fire resulting in seri- ous personal injury and property
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d. Install kit extension (1/4” x 6” hose) between cut g. Install fuel filler onto fuel tank with two factory breather tube on fuel filler with two kit clamps hose clamps and factory clip. DO NOT (#6 hose). DO NOT TIGHTEN. TIGHTEN. Vent Hose Kit Extension (1/4” x 6”) Clamp Breather Tube h. Install factory bolt onto frame and fuel filler. Kit Clamps (#6 Hose) Fuel Filler e. Install kit extension (5/8” x 6” hose) between cut vent tube on fuel filler with two kit clamps (#10 hose). DO NOT TIGHTEN. B
