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Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
5400 LP Gas Series
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
www.coleman.com For Outdoor Use Only
IIM MP PO OR RT TA AN NT T
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
assembly, operation, servicing or repair of this
g
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Contents WARNING General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 IF YOU SMELL GAS: General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. Shut off gas to the appliance. Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. Extinguish any open flame. Fuel Connections Other Than Portable L.P. Cylinders . . . . .
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3 1 2 General Safety Information cont. 4 7 36" 8 5 6 General Installation • Installation must conform with local codes or, in the absence of local 9 codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Clear Propane Installation Code (Canada). To check local codes, see your local L.P. gas dealer or natural gas 36" company listed in the Yellow Pages for recommended installation pro- (90cm) cedures and regulations.
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Electrical Attachments Natural Gas Connections When using an electric attachment with grill, follow specification WARNING and warning statements accompanying the attachment. IMPORTANT: If using an external electrical source, the installed • Gas supply system must be installed in accordance with the U.S. appliance must be electrically grounded according to local codes National Fuel Gas Code. or, in the absence of local codes, with the National Electrical • This appliance and its individual shut o
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L.P. Gas Cylinder L.P. Gas Cylinder cont. DANGER CAUTION • DO NOT insert any foreign objects into the valve outlet. Have the gas dealer weigh cylinder after filling to ensure that You may damage the valve. A damaged valve can cause the cylinder is not overfilled. a leak, which could result in explosion, fire, severe per- sonal injury or death. Hose and Regulator WARNING The Type 1 connection system has the following features: • Cylinders must be stored outdoors out of the reach of 1.The system
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Filling and Purging Type 1 Transporting the Cylinder cont. L.P. Gas Cylinders cont. WARNING 13 Handle a full cylinder with care. Gas is under high pressure. CGA-510 POL DANGER • NEVER store a spare L.P. gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an explosion and/or fire causing death or serious injury. 12 P
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Assembly/Set up ■ Remove components from package. *Left Side Burner Electrode Hardware Firebox Blister Pack Left Side Burner Table Right Side Table Side Burner Knob Side Burner Grates Side Spacers Burner *Rear Trim Plate Grate Warming Rack Top Panel Grease Pan Grease Rear Panel Grease Cup Cup Burner Heat Tents™ Support Base Electrode Module Right Panel Left Panel Door Handles Tool Door *Cylinder Hook Magnet Retaining Bolt 9-Volt Battery Left Cylinder Door Support Non-Locking Locking Casters Cast
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NOTE: Use a large piece of cardboard or a ground Hardware shown actual size cloth to protect the painted finish on the grill. Assemble the Right Panel and the Left Panel to the Step Grill Base. 1 (TN) M6 x 15mm Screw (12) Qty. 1-A Right Panel Note Hole Locations Base in Panels Front Left Panel 1-B 1-A. Arrange the two panels and the base on the ground as shown. LOOSELY assemble the Right Panel and the Left Panel to the Grill Base using three screws (TN) in each corner (see Fig. 1-B). Tighten
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Assemble four Caster Brackets to the Grill Base. Hardware shown actual size NOTE: On some models, the Caster Brackets are pre-installed by the factory. Step Assemble two Locking Casters to the front of the 2 (TN) Grill Base. M6 x 15mm Screw Assemble two Non-Locking Casters to the rear of the (12) Qty. Grill Base. 2-A. Assemble four Caster Brackets to the 2-A Grill Base using three screws (TN) in each bracket (see Fig. 2-B). Front NOTE: The four Caster Brackets are identical. Rotate each C
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3-B. Assemble the Cylinder Carefully turn the assembly 3-B Retaining Bolt to the Right-Side-Up. Cylinder Support. Assemble the Rear Panel. Step NOTE: On some Assemble the Cylinder 3 models, the Cylinder Support. Retaining Bolt is pre-installed by the factory. Hardware shown actual size Hardware shown actual size (VP) (FA) Self Tapping Screw M5 x 15mm Screw (1) Qty. (4) Qty. 3-A 3-C Rear FA (x4) VP Panel Cylinder Support 3-A. Assemble the Rear Panel to the Left and Right Side 3-C. Assemble th
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Attach Electrode Module. Install Door Magnet. Step 4 Hardware shown actual size Hardware shown actual size (AV) (BW) (TN) M5 x 10mm Screw M5 Locking Hex Nut M6 x 15mm Screw (2) Qty. (2) Qty. (2) Qty. 4-A 4-B AV (x2) TN (x2) Electrode Module BW (x2) Left Side Panel Door Magnet 4-A. Attach the Electrode Module to the Left Panel on the 4-B. Assemble one Door Magnet to the Base with two Screws inside surface. Use two screws (AV) and two locking hex (TN). nuts (BW). 11
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Assemble two Spacers to Assemble Firebox to the the Top Panel. Grill Cart. Assemble the Top Panel to NOTE: A second person is Step Step the Grill Cart. needed when aligning the 5 6 Firebox to the Grill Cart. Hardware shown actual size Hardware shown actual size (TN) M6 x 15mm Screw (11) Qty. (TN) (DY) M6 x 15mm Screw M6 Flat Washer 5-A (4) Qty. (4) Qty. Top Panel TN (x4) 6-A Firebox Spacer (x2) (with flange up) 5-A. Assemble the two Spacers to the Top Panel with four Screws (TN). 5-B Grill T
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6-B View of Grill from Front 6-B. While lowering the Firebox, route the fuel hoses through the large hole in the top panel. 6-C TN (x2) DY (x2) View of Grill from Front 6-C. Fasten the front side of the Firebox to the Grill Cart with two Flat Washers (DY) and two Screws (TN). 6-D TN (x2) DY (x2) View of Grill from Rear 6-D. Fasten the back side of the Firebox to the Grill Cart with two Flat Washers (DY) and two Screws (TN). 13
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NOTE: The Grill Lid Hardware shown actual size should be opened for Steps 7 and 8. Step Assemble Right Side 7 (TN) (DY) (UO) Table to the Grill. M6 x 15mm Screw M6 Flat Washer M6 Locking Hex Nut (5) Qty. (1) Qty. (1) Qty. 7-A Right Side Table 7-C FIREBOX TN Right Side Panel 7-A. Raise the Grill Lid. Align Place the Right Side Table against the Firebox and on top Slot with of the Right Side Panel. Pin 7-B Right Side Table 7-B. Align two Keyhole Slots in the Right Side Table over two pins on th
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7-D View of Grill from Rear 7-D. Assemble one Screw (TN), one Flat Washer (DY) and one Locking Hex Nut (UO) through the Firebox into the Right Side Table. Tighten all fasteners. 7-E TN DY UO 15
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Assemble Left Side Hardware shown actual size Burner to the Grill. Step 8 (TN) (DY) (UO) M6 x 15mm Screw M6 Flat Washer M6 Locking Hex Nut (5) Qty. (1) Qty. (1) Qty. 8-A Left Side Burner Table 8-C TN Left Side Firebox Panel 8-A. Place the Left Side Burner Table against the Firebox and on top of the Left Side Panel. Align Slot with Pin 8-B Left Side Burner Table 8-B. Align two Keyhole Slots in the Left Side Burner Table over two pins on the side of the Firebox (see Fig. 8-C). Assemble two screws
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8-D View of Grill from Rear 8-D. Assemble one Screw (TN), one Flat Washer (DY) and one Locking Hex Nut (UO) through the Firebox into the Left Side Burner Table. Tighten all fasteners. 8-E UO TN DY 17
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Fasten the Rear Trim Plate to the Grill Cart. NOTE: On some models, Step the Rear Trim Plate is pre- 9 installed by the factory. Hardware shown actual size (VP) Self Tapping Screw (2) Qty. 9-A Firebox 9-B Rear Trim Plate Rear Trim Plate VP (x2) 9-B. View showing Rear Trim Plate properly installed. 9-A. Fasten the Rear Trim Plate to the Firebox with two Screws (VP). Tighten all fasteners. VP 18
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Fasten both Left and Right Hardware shown actual size Doors to the Grill Cart. Attach the Tool Hook to the Right Door. Step Fasten the Door Handles 10 (BW) to the Doors. (XR) (EZ) M5 Hex Nut NOTE: M4 x 5mm Screws M5 x 15mm Flat M4 X 5mm (2) Qty. (EZ) are factory installed Head Screw Screw into the Handles. (8) Qty. (4) Qty. 10-A 10-C Tool Hook Tool Hook Right Door 10-C. Squeeze the Tool Hook to slip into the mounting Left Door brackets. 10-B 10-D EZ (x2) Door Handle BW (x1) XR (x4) Right Do
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Install four Heat Tents™. 11-B Heat Install four Cooking Grates. Tents™ Install the Warming Rack. Step 11 11-B. Install four Heat Tents™ over the Burners. The Heat Tents™ are located using the alignment pins. 11-A Warming Rack 11-C Cooking Grates (x4) Grates Heat Tents™ 11-C. Install four Cooking Grates, flat side downward. Burners 11-D Warming Rack 11-D. Place the Warming Rack in the back of the Firebox. Align four posts downward into four holes. 20
