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mDANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. mWARNINGS m Do not store a spare or disconnected LP tank under or near this barbecue. m Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. m After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner ob
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WARRANTY Weber-Stephen Products Co. (Weber) hereby There are no other express warrants except as warrants to the ORIGINAL PURCHASER of this set forth herein and any applicable implied Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the limited in duration to the period of coverage of date of purchase as follows: this express written Limited Warranty. Some states do not allow limitation on how long an Aluminum Casti
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PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927; #4,829,978; #4,860,724; #4,941,817; #4,966,125; #5,070,776; #D293,067; #D316,355; Canada:
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f Contents WARNINGS................................................................ 2 Warranty & Patents.................................................. 3-4 General Instructions.................................................... 6 Assembly ............................................................... 7-20 Operating Instructions Lighting ....................................................... 21-22 Cooking ............................................................ 23 Storage and/or Nonuse
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General Instructions Your Weber Gas Barbecue is a portable outdoor cooking Storage appliance. With the Weber Gas Barbecue you can grill, n The gas must be turned OFF at the natural gas supply barbecue, roast and bake with results that are difficult to when the Weber Gas Barbecue is not in use. duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. n When the Weber Gas Barbecue is stored indoors, the gas supply must be disconnected.
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® ® ® ® ® ® ® ® Step 1 Assembly Check package contents Tools needed Screwdriver Cooking box (assembly) Phillips screwdriver Hammer 7/16 inch or an adjustable wrench Lid (assembly) Pliers Block of wood Hose Supplies needed You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 20 threads to the inch, 2 inches Bottom tr
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R R E E B B E E W W Control panel Right frame Front panel Caster frame Left frame Two casters Wheel frame Two cooking grates Two frame connectors Warming rack Five long Flavorizer Bars Warm-Up Basket Eight short Flavorizer Bars Thermometer Two wheels Left hand slide bar assembly Two aluminum drip pans Assembly consists of: Catch pan Left hand slide bar Axle Support rod Slide 8 R R E E B B E E W W
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Catch pan holder Two 10-24 hex nuts (actual size) Fifteen 1/4 inch nylon washers Manifold bracket (actual size) 1/4-20 keps nut Check contents of hardware packs Two hair pin cotters Three burner control knobs Swing table end bracket Three tool holders Five tubing plugs Two Phillips screws/washers (two are spares) Two wheel hubcaps (actual size) Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) Five 1/4-20 x 2 inch bolts (actual size) Six 1/4-20 x 1/2 inch bolts (actual si
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R E B E W Step 2 Step 3 Assemble wheels Assemble frame You will need: axle, two wheel hubcaps, two wheels, You will need: left frame, right frame, two nylon washers, wheel frame, hammer and a block of wood. two 1/4-20 x 1/2 inch bolts and a 7/16 inch wrench. Place one end of the axle on the block of wood (or other Note - Work on carpeted area (on grass, or on one of the protected surface). Tap on one hubcap. boxes) to protect the finish during frame assembly. Put one wheel on the axle, WEBER si
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Step 4 Step 5 Continue frame assembly Complete frame assembly You will need: frame assembly, wheel frame assembly, You will need: partial frame assembly, two frame front panel, caster frame, four 1/4-20 x 1/2 inch bolts, four connectors, four 1/4-20 x 2 inch bolts, four nylon nylon washers and a 7/16 inch wrench. washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with Hold one frame connector between the caster and wheel the dimple to the inside. Figure 3. Pl
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Your Weber Gas Barbecue burner assembly has been Step 7 factory assembled, pressure and flame tested. As a safety Add cooking box precaution we recommend you check the burner alignment: You will need: frame assembly, cooking box assembly, 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliers a) Do the valves fit into the ends of the burners? and a 7/16 inch wrench. Figure 8 (a). Turn frame assembly right side up. b) Are the ends of the burners under the washers at the left rear and left
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Step 8 Step 9 Install manifold bracket Install igniter Note - The igniter wires are already attached to the Gas You will need: manifold bracket Catcher Ignition Chamber and the igniter. This was done to Hook the bracket onto the manifold at the center burner factory test the ignition system. valve. Figure 9. Place your hand underneath the bracket. Lift the bracket, manifold and cooking box slightly as a unit The igniter lock nut is on the igniter. and hook onto the frame brace. Insert the top o
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Typical natural gas supply installation. Figure 12. Step 10 Gas supply Install gas supply Inside wall General Specifications for Piping Note - Contact your local municipality for building Outside wall codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must conform to the Shut off latest edition of ANSI Z223.1. WE RECOMMEND THAT To barbecue THIS INSTALLATION BE DONE BY A PROFESSIONAL. Locking Some of the following are general requirements taken Quick Disconnect sh
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Step 11 Step 12 Check that all burner valves are off Connect flexible hose to manifold You will need: one burner control knob. You will need: the 12 foot natural gas supply hose and a 3/4 inch wrench. (Valves are shipped in the OFF position, but you should check to be sure.) Put the knob on each valve. Check by Thread fitting end of hose onto manifold. Figure 13 (a). pushing down and turning clockwise. If they do not turn Tighten with wrench. they are off, proceed to the next step. Figure 12. (a
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Step 13 Check: Check for gas leaks a) Hose to manifold connection. Figure 15 (a). mWARNING: If there is a leak at connection (a), m DANGER retighten the fitting with a wrench and recheck for Do not use an open flame to check for gas leaks with soap and water solution. leaks. Be sure there are no sparks or open If a leak persists after retightening the fitting, turn OFF flames in the area while you check for the gas. DO NOT OPERATE THE BARBECUE. Contact leaks. This will result in a fire or explos
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Step 14 Step 15 Install the bottom tray Install Flavorizer Bars and Cooking Grates You will need: bottom tray, catch pan holder, catch pan and You will need: five long Flavorizer Bars, eight short one drip pan. Flavorizer Bars and two cooking grates. Set the long Flavorizer Bars side to side in the lower position, then set the short Flavorizer Bars front to back in the upper position in the cooking box. Figure 16. Finger grip on front Front side of catch edge of bottom tray pan holder Figure 18
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Step 16 Step 17 Install the lid Install tool holders, control panel and burner control knobs You will need: lid, two hinge pins and two hair pin cotters. You will need: three tool holders, control panel, two Phillips Set the lid in place. Align the hinges at the rear of the screws/washers, a Phillips screwdriver, and three burner barbecue. Insert hinge pins from the outside. Insert hair pin control knobs. cotters into the small holes in the hinge pins. Figure 21. Hook the tool holders over the f
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Insert one end of the hinge rod into the hole in the frame. Step 18 Figure 24 (a). Install swing table Insert the other end into the hole in the swing table end You will need: swing table end bracket, two 10-24 hex bracket. Figure 24 (b). Hold the end bracket at an angle so nuts, two 10-24 x 1 3/4 inch machine screws, slide bar the lower tab is inside the frame tube. Push the bracket into assembly, swing table, four nylon washers, screwdriver the frame. Check to see that the lower tab of the bra
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Position slide bar assembly on the outside of the caster Step 19 frame. Put a nylon washer on each 1 3/4 inch screw, insert Complete accessory installation screws through frame and slide bar assembly and add nylon washers and hex nuts. Tighten nuts using a screwdriver and You will need: work table, two accessory trays, Warm-Up pliers. Figure 25. Basket, warming rack, thermometer, three tubing plugs and a hammer. Notch to the front Insert one end of the Weber Warm-Up Basket into the hole in the r
