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OPERATOR’S
MANUAL
IS5100Z Series
Zero-Turn Riding Mower
61” Model:
Model Description
5901013 33HP Caterpillar Diesel w/ 61” Mower Deck & ROPS (IS5100ZC33D)
72” Models:
Tractor 5901011 33HP Caterpillar Diesel w/ ROPS (IS5100ZC33D)
Mower Deck 5900591 72” Side Discharge Mower Deck (5100/72)
5900592 72” Rear Discharge Mower Deck (5100/72RD)
5102954
Rev A
Not for
Reproduction
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Thank you for purchasing this quality-built FERRIS product. We’re pleased that you’ve placed your WARNING confidence in the FERRIS brand. When operated and Engine exhaust from this product contains maintained according to the instructions in this manual, chemicals known to the state of California to your FERRIS product will provide many years of cause cancer, birth defects, or other reproductive dependable service. harm. This manual contains safety information to make you aware of the
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Table of Contents Operator Safety .................................................. 2 Troubleshooting, Adjustments & Repair ....... 36 Identification Numbers ..........................................11 Troubleshooting the Rider ....................................36 Safety Decals ........................................................12 Troubleshooting the Mower ..................................37 Safety Icons ..........................................................14 Troubleshooting Commo
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Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself. Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous! Remember, you are respon
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Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees). Always mow across slopes, not up and down (to maintain traction on the wheels) and avoid sudden turns or rapid speed changes. Reduce speed and use ext
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Operator Safety Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) Lower the roll bar only when necessary (such as to temporarily clear a low overhanging obstacle) and NEVER remove it. Do NOT use the seat belt when the roll bar is down. Raise the roll bar as soon as clearance permits. Retaining
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Operator Safety Fuel and Maintenance Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing. Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running. Allow engine to cool for at least 3 minutes prior to adding fuel. Do not add fuel indoors, in an enclosed trailer, garage, or any other enclosed area that is not well ventilated. Gasoline spills
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Operator Safety Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. 2. Mow only in the daylight or with good artificial TRAINING light, keeping away from holes and
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Operator Safety 23. Use care when approaching blind corners, shrubs, 5. Use extra care with grass catchers or other trees or other objects that may obscure vision. attachments. These can change the stability of 24. To reduce fire hazard, keep unit free of grass, the unit. leaves & excess oil. Do not stop or park over dry 6. Keep all movement on the slopes slow and leaves, grass or combustible materials. gradual. Do not make sudden changes in speed or direction. 7. See your authorize
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Operator Safety where there is an open flame, such as in a water EMISSIONS heater. Allow unit to cool before storing. 1. Engine exhaust from this product contains 5. Shut off fuel while storing or transporting. Do not chemicals known, in certain quantities, to cause store fuel near flames or drain indoors. cancer, birth defects, or other reproductive harm. 6. Keep all hardware, especially blade attachment 2. Look for the relevant Emissions Durability Period bolts, tight and keep all
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Operator Safety leaks. Make sure all hydraulic fluid connections To maintain operator roll over protection and roll bar are tight and all hydraulic hoses and lines are in effectiveness: good condition before applying pressure to the � If a ROLL BAR becomes damaged for any reason, system. If leaks occur, have the unit serviced such as a collision, roll over or impact, the ROLL immediately by your authorized dealer. BAR must be replaced. Small undetectable 26. WARNING: Stored energy de
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Operator Safety INSPECT BUCKLE WARNING & LATCH Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT � The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation, INSPECT WEBBING modifications, or a roll over. If the seat belt does not pass all of the following tests, it should be repl
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SAMPLE SAMPLE Operator Safety IDENTIFICATION NUMBERS Tractor Identification Tag North American Models Mower Deck Identification Tag When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your model/serial number and engine serial numbers on the space provided for easy access. These numbers can be found in the locations shown. NOTE: For location of engine identification numbers, refer to the engine owner’s manual. 11 Not fo
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Operator Safety All DANGER, WARNING, CAUTION and SAFETY DECALS instructional messages on your rider and mower This unit has been designed and manufactured to should be carefully read and obeyed. Personal bodily provide you with the safety and reliability you would injury can result when these instructions are not expect from an industry leader in outdoor power followed. The information is for your safety and it is equipment manufacturing. important! The safety decals below are on you
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Operator Safety 1 2 8 3 4 9 5 10 6 7 13 Not for Reproduction
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Operator Safety SAFETY ICONS NORTH AMERICAN SAFETY ICONS The alert symbol is used to identify safety information about hazards that can result in personnal injury. A signal word (DECAL, WARNING, or CAUTION) is used with the alert symbol to indicate Read the Open Flame the likelihood and the potential severity of the injury. Alert Toxic Fumes Manual Hazard In addition, a hazard icon maybe used to represent the type of hazard. An explanation of hazard levels and icons are as follow
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Operator Safety SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 — Engine should NOT crank if: � PTO switch is engaged, OR � Parking brake is not engaged, OR � Motion control handles are not in the NEUTRAL position, OR � Operator is not on the seat. Test 2 — Engine
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Features & Controls FEATURES AND CONTROLS Figure 1. CONTROL FUNCTIONS The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed Levers Deck Lift Pedal These levers control the ground speed of the rider. The left lever controls the left r
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Features & Controls Glow Plug Indicator Fuel Level Gauge Lamp that indicates that the glow plugs are heating. Displays the fuel level in the tank. Hold the ignition key in the “HEAT” position until indicator lamp turns off, then turn the key to start. Power Outlet Unit is equipped with a +12VDC, 20A power outlet. Voltage Gauge Gauge measures the output voltage of the engine charging system. Oil Pressure Indicator Lamp that indicates a low oil pressure condition. If the indicator lamp
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Operation CHECKS BEFORE STARTING OPERATION � Check that crankcase is filled to full mark on dipstick. See the engine Operators Manual for GENERAL OPERATING SAFETY instructions and oil recommendations. Before first time operation: � Check the radiator fluid level. See engine operator’s manual for instructions. � Be sure to read all information in the Safety and Operation sections before attempting to operate � Check the hydraulic oil level. Refer to this tractor and mower. REGULAR MAI
