Husqvarna 968999222 / BZE6134D user manual

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Parts Manual Models:
968999221 / BZE6127D
968999222 / BZE6134D
968999223 / BZE7234D
For Serial No. 033600000 & Higher
MANUAL NO. 539109210 REV. 05 (11/30/04)

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©2004 Husqvarna. All Rights Reserved. Beatrice, NE. Printed in U.S.A. 2

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TABLE OF CONTENTS PAGE MAIN FRAME ASSEMBLY ...................................................................... 4 ENGINE ASSEMBLY, 27 H.P. ................................................................. 6 ENGINE ASSEMBLY, 34 H.P. ................................................................. 8 MOTION CONTROL .............................................................................. 10 HYDRAULIC ASSEMBLY ....................................................................... 12 HYDRAUL

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MAIN FRAME ASSEMBLY 61 3 54 55 53 52 8 47 48 44 48 48 59 6 49 49 2 47 21 48 5 4 21 45 15 52 43 50 58 50 54 36 34 33 50 60 16 9 43 57 45 23 45 37 14 17 35 50 45 57 33 12 40 31 56 13 22 56 51 58 32 39 24 25 29 46 28 12 41 50 27 30 10 20 16 45 22 50 45 27 7 51 39 26 45 48 49 1 23 46 47 38 45 42 19 11 18 4

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MAIN FRAME ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .... 539106205 .....1...... Frame w/decals 35 .. 539106417 .....1 ...... Bushing 2 .... 539108362 .....1 ...... Panel, back 36 .. 539103256 .....1 ...... Spring 3 .... 539107853 .....1 ...... Hood 37 .. 539976998 .....1 ...... Zerk 4 .... 539107847 .....1...... Frame, rear 38 .. 539102732 ..... 1 ...... Cable, throttle 39 .. 539990362 .....12 .... Screw, 1/4-20 x 5/8, 5 .... 539106405 ..... 1 ...... Support,

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ENGINE ASSEMBLY 27 H.P. NOTE: TORQUE TO 45 FT/LBS 39 43 50 51 48 44 46 NOTE: HUB DOWN 53 47 NOTE: NOTE: 52 TORQUE TO 45 FT/LBS ASSEMBLE WITH SMALL 46 49 45 O.D. STEP TOWARD BEARING 51 48 57 61 62 39 33 19 6 43 58 18 59 14 28 39 3 64 38 55 15 36 56 60 26 36 1 13 42 11 66 12 65 27 27 24 17 37 63 31 20 41 5 27 23 4 25 35 29 54 38 9 21 26 10 22 2 30 8 16 42 31 40 40 RIGHT REAR ONLY 34 27 7 16 36 22 38 6

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ENGINE ASSEMBLY 27 H.P. ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 ........ 539111835 ........1 ..... Muffler 2 ........ 539106335 ........1 ..... Sheave, engine 35 ...... 539108271 ........1 ..... Bolt, 3/8-16 x 3 1/2 3 ........ 539110668 ........1 ..... Clutch 36 ...... 539990717 ........8 ..... Nut, 5/16-18, nyloc 4 ........ 539110654 ........1 ..... Restraint 37 ...... 539976979 ........1 ..... Nut, 3/8-16, nyloc 5 ........ 539106306........1 ..... Jack mo

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ENGINE ASSEMBLY 34 H.P. 43 39 48 50 44 46 51 53 NOTE: 47 NOTE: HUB DOWN TORQUE TO 45 FT/LBS 52 45 46 49 NOTE: NOTE: 51 ASSEMBLE WITH SMALL TORQUE TO 45 FT/LBS O.D. STEP TOWARD BEARING 48 39 43 33 14 18 19 6 57 62 3 61 39 64 58 15 38 36 59 26 28 13 36 1 11 42 55 12 56 66 60 65 24 27 17 37 31 32 63 41 9 5 27 27 4 23 25 35 29 20 38 54 26 10 22 2 21 30 40 42 RIGHT REAR ONLY 16 31 40 34 8 16 7 27 36 22 38 8

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ENGINE ASSEMBLY 34 H.P. ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 33 ...... 539990209 ........4 ..... Bolt, 5/16-18 x 1 1 ........ 539111834 ........1 ..... Muffler 2 ........ 539106335 ........1 ..... Sheave, engine 34 ...... 539300600 ........13 ... Bolt, M8 x 1.25 x 20 35 ...... 539108271 ........1 ..... Bolt, 3/8-16 x 3 1/2 3 ........ 539110668 ........1 ..... Clutch 4 ........ 539110654 ........1 ..... Restraint 36 ...... 539990717 ........8 ..... Nut,

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MOTION CONTROL 38 1 23 4 25 7 31 37 33 21 22 4 12 6 8 23 24 26 28 3 34 37 36 31 11 19 20 21 27 33 18 9 10 30 5 13 14 31 32 15 31 29 31 35 21 1 7 16 25 20 11 8 6 3 34 5 19 2 12 18 13 17 35 16 10

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MOTION CONTROL ITEM PART NO. QTY. DESCRIPTION 1 ........ 539104187 ........2 ..... Handle 2 ........ 539102809........2 ..... Arm, control shaft 3 ........ 539106687 ........2 ..... Control lever extension 4 ........ 539102593........8 ..... Washer, 3/8, spring 5 ........ 539107837 ........2 ..... Pump linkage bar 6 ........ 539102590 ........2 ..... Ball end, right 7 ........ 539105732 ........2 ..... Pump lever 8 ........ 539105079 ........2 ..... Setscrew, 5/16-18 sq. x 5/8, cone

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HYDRAULIC ASSEMBLY TO ENGINE BLOCK PORT 6 26 25 5 29 35 28 7 32 30 24 34 36 31 20 2 3 27 14 21 1 21 4 19 37 46 12 29 13 31 23 18 15 30 9 16 22 30 11 31 8 24 32 10 29 18 33 38 21 31 17 47 48 42 39 41 43 40 45 44 NOTE: FOR WHEEL MOUNTING NUTS SEE BRAKE GROUP LINKAGE 12

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HYDRAULIC ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 ........ 539106333 ........2 ..... Pump 2 ........ 539106334 ........2 ..... Sheave, pump 3 ........ 539102716........4 ..... Setscrew, 5/16-18 x 1 4 ........ 539109178........2 ..... Key, metric 5 ........ 539106356 ........1 ..... Cooler 6 ........ 539107810 ........1 ..... Mount, cooler 7 ........ 539107844 ........1 ..... Clamp, oil sender 8 ........ 539105891 ........1 ..... Reservoir 9 ........ 539101202........1 ..... Oil cap

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HYDRAULIC HOSES AND FITTINGS 5 14 15 12 17 17 6 17 16 13 6 516 18 TO COOLER 19 19 20 19 4 19 7 21 7 4 9 10 NOTE: ARROW ON FILTER HEAD FOR CORRECT DIRECTION OF FLOW 1 19 21 19 2 8 9 3 4 11 14

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HYDRAULIC HOSES AND FITTINGS ITEM PART NO. QTY. DESCRIPTION 1 ........ 539105892 ........ 1 ..... Filter head 2 ........ 539105893........1 ..... Filter 3 ........ 539105168 ........1 ..... Cap nut, reservoir drain 4 ........ 539101237........3 ..... Straight connector 5 ........ 539106357........4 ..... Fitting, wheel motors 6 ........ 539106358........2 ..... Fitting, pumps 7 ........ 539106359........2 ..... Fitting, pumps (return side) 8 ........ 539106360........1 ..... Hose, co

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FUEL GROUP 11 TO FUEL PUMP INLET TO FUEL PUMP RETURN 13 17 9 28 12 10 17 19 14 15 18 7 3 1 20 16 4 21 6 22 5 16 26 18 7 25 3 24 5 6 2 5 5 6 23 27 8 4 16

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FUEL GROUP ITEM PART NO. QTY. DESCRIPTION 1 ........ 539105329 ........ 1 ..... Fuel tank, left 2 ........ 539105330 ........ 1 ..... Fuel tank, right 3 ........ 539105245........2 ..... Grommet, rubber 4 ........ 539102650 ........2 ..... Hose barb, 90° 5 ........ 539976934 ........10 ... Bolt, 5/16-18 x 3/4 6 ........ 539101704........10 ... Washer, 5/16, sealing 7 ........ 539105244........2 ..... Elbow 8 ........ 539105331........1 ..... Valve, fuel 9 ........ 539108206 ........1

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BRAKE GROUP LINKAGE 24 13 9 10 7 17 8 13 24 13 3 16 11 5 20 18 23 22 2 21 30 1 31 5 6 19 17 15 14 16 12 27 26 25 9 4 13 24 13 28 10 29 FOR BRAKE COMPONENTS SEE HYDRAULIC ASSEMBLY 34 24 13 33 32 18

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BRAKE GROUP LINKAGE ITEM PART NO. QTY. DESCRIPTION 1 ........ 539104327........2 ..... Standoff, wheel motor 2 ........ 539101173 ........ 8 ..... Nut, 1/2, lug 3 ........ 539106523........1 ..... Brake arm 4 ........ 539106526 ........ 1 ..... Brake lever 5 ........ 539102519........2 ..... Bushing, bronze 6 ........ 539105036 ........ 1 ..... Grip, park brake 7 ........ 539102717........1 ..... Setscrew, 5/16-18 sq. x 5/8 8 ........ 539106528 ........1 ..... Key, 1/8 sq. x 7/8 9 ..

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SEAT ASSEMBLY 16 13 15 5 14 17 9 3 1 10 8 2 4 6 12 10 11 3 7 12 4 10 9 20