Summary of the content on the page No. 1
Safety Instructions & Operator’s Manual for
21” STEEL DECK
RECYCLING WALK MOWERS
COMMERCIAL MODELS
SERIES 19
PROPELLED
MODELS
CRP216019KWV
MODEL NUMBER EXPLANATION
C R P 21 60 19 KW V
MODEL DESIGNATION ENGINE DESIGNATION
RECYCLING MODEL SERIES DESIGNATION
SELF-PROPELLED ENGINE HORSE POWER *
CUTTING WIDTH
C – Commercial Model P – Self Propelled Model 60 – 6.0 HP (Engine Horse Power) KW – Kawasaki Engine
R – Recycling Model 21 – 21” Cutt
Summary of the content on the page No. 2
IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The owner of the machine must understand these instructions and must allow only persons who understand these instructions to operate machine. Each person operating the machine must be of sound mind
Summary of the content on the page No. 3
IMPORTANT SAFETY INSTRUCTIONS SAFE HANDLING OF GASOLINE OPERATION (Continued From Previous Page) (Continued From Previous Column) 3. DO NOT remove fuel cap or add fuel with the engine 11. Before cleaning, repairing or inspecting make running. Allow the engine to cool before refueling. certain engine, blade and all moving parts have 4. DO NOT refuel the machine indoors. STOPPED. Disconnect and secure spark plug wire 5. DO NOT store the machine or fuel container inside away from plug to p
Summary of the content on the page No. 4
IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE AND STORAGE (Continued From Previous Page) 9. Mower blades are sharp and can cut. Wrap the blades or wear heavy leather gloves and use CAUTION when handling them. 10. DO NOT test for spark by grounding spark plug next to spark plug hole; spark plug could ignite gas exiting engine. 11. Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices. 12.
Summary of the content on the page No. 5
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS...................................................................... 2 - 4 TABLE OF CONTENTS......................................................................................................5 SECTION 1 - FAMILIARIZATION.......................................................................................6 SECTION 2 - OPERATING INSTRUCTIONS............................................................... 7-10 Pre-start Checklist.........
Summary of the content on the page No. 6
Section 1 - FAMILIARIZATION BLADE ENGINE CONTROL SPEED CONTROL GROUND SPEED CONTROL WHEEL DRIVE CONTROL CHOKE FAST ENGINE SPEED CONTROL SLOW OIL FILL ROPE AND DIPSTICK START HANDLE FUEL FILL REAR HEIGHT ADJUSTMENT LATCH RECYCLING COVER FRONT HEIGHT ADJUSTMENT LATCHES FIGURE 1.1 1.1 INTRODUCTION 1.2 NOMENCLATURE This manual has been prepared for the operators of The
Summary of the content on the page No. 7
Section 2 - OPERATING INSTRUCTIONS 2.1 PRE-START CHECK LIST 2.1.6. Clean exterior surfaces of cutting deck and Make the following checks and perform the service engine of any accumulation of spilled fuel, dirt, required before each start-up. grass, oil, etc. Keep engine air intake screen and cooling fins clear at all times. 2.1.1. Check guards, deflectors, grass bag, adapter and covers to make sure all are in place and securely 2.2 STARTING & OPERATION tightened. 2.2.1. ENGINE & BLAD
Summary of the content on the page No. 8
Section 2 - OPERATING INSTRUCTIONS 2.2.3. PROPELLING MOWER 3. Move upper mower handle up or down until the 1. Start engine. Refer to Section “Starting & desired position is achieved. Operation”. 4. Tighten all loosened hardware on each lower 2. Move ground speed control to the desired speed handle to maintain desired position. position. See Figure 2.5. 3. Move wheel drive control against handle to engage wheel drive and propel mower forward. WARNING Forward speed can be adjus
Summary of the content on the page No. 9
Section 2 - OPERATING INSTRUCTIONS 2.6 RECYCLING OPERATION 2.7 INSTALLATION OF SIDE DISCHARGE NOTE: For best recycling results, cut up to a maximum of 1/3 DEFLECTOR of grass blade length and recycle ONLY when grass is dry. STEP 1: Remove recycling cover. Refer to Section 1. Set all wheels in the highest cutting position (Notch “Recycling Operation”. 7). Refer to Section “Cutting Height Adjustment”. STEP 2: Install deflector to deck in place of recycling 2. Move engine speed control to
Summary of the content on the page No. 10
Section 2 - OPERATING INSTRUCTIONS STEP 4: Attach Bag Adapter Standoff between rope WARNING guide pulley assembly and engine recoil. See Figure DO NOT attempt any maintenance, adjustments or 2.12. service with engine and blade running. STOP A. Remove right rear bolt from engine recoil cover. engine and blade. Disconnect spark plug wire and B. Remove torx screw and nut securing rope guide secure away from spark plug. Engine and pulley to bracket on bag adapter. components are HOT. A
Summary of the content on the page No. 11
Section 2 - OPERATING INSTRUCTIONS WARNING DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for all components to cool. 2.9 INSTALLATION of GRASS CATCHER (Slide Closure Type) Position grass bag between handles. Install grass catcher by sliding connector over flange of adapter. Attach grass
Summary of the content on the page No. 12
Section 3 – MAINTENANCE 3.1 INTRODUCTION NOTE: Check specific model engine owner’s To retain the quality of the mower, use genuine manual for changing engine oil procedure and oil SNAPPER replacement parts only. Contact a local specifications. SNAPPER dealer for parts and service assistance. 3.2.2. CHECK GREASE LEVEL IN TRANSMISSION For the correct part or information for a particular 1. Remove transmission fill plug. Roll machine mower, always mention model and serial number. forward
Summary of the content on the page No. 13
Section 3 – MAINTENANCE 3.3 SERVICE - ANNUALLY WARNING Perform all maintenance as described in the “Service DO NOT attempt any maintenance, adjustments or Schedule” section of this manual. service with engine and blade running. STOP engine 3.3.1. Engine and blade. Disconnect spark plug wire and secure Service engine according to engine owner’s manual. away from spark plug. Engine and components are 3.3.2. Air Filter HOT. Avoid serious burns, allow sufficient time for Refer to engine
Summary of the content on the page No. 14
Section 4 - REPAIR & ADJUSTMENTS 2. Replace the blade if it is badly chipped, bent, WARNING noticeably out of balance or has cracks or notch in DO NOT attempt any maintenance, adjustments or either tip. See Figure 4.1 & 4.1A. Replace with new service with engine and blade running. STOP engine blade. and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are WARNING HOT. Avoid serious burns, allow sufficient time for DO NOT use a cutting blade
Summary of the content on the page No. 15
Section 4 - REPAIR & ADJUSTMENTS CLUTCH CABLE WARNING DO NOT attempt any maintenance, adjustments or VINYL SPRING service with engine and blade running. STOP engine 1/16” TO 1/8” CLUTCH CABLE and blade. Disconnect spark plug wire and secure CLEARANCE EYE away from spark plug. Engine and components are UPPER SPRING HOT. Avoid serious burns, allow sufficient time for SPRING HOOK all components to cool. LOWER SPRING 4. Sharpen blade on a grinding wheel at an angle of 22 to 28 d
Summary of the content on the page No. 16
Section 4 - REPAIR & ADJUSTMENTS USE WARNING NEEDLE DO NOT attempt any maintenance, adjustments or NOSE PLIERS TO service with engine and blade running. STOP engine INSTALL and blade. Disconnect spark plug wire and secure DRIVE away from spark plug. Engine and components are SPRING HOT. Avoid serious burns, allow sufficient time for all components to cool. 4.3 DRIVEN AND DRIVE DISC SERVICE If the mower does not propel itself properly, See Figure 4.6. Check for the followin
Summary of the content on the page No. 17
Section 4 - REPAIR & ADJUSTMENTS WARNING DO NOT attempt any maintenance, adjustments or 1/8” MEASUREMENT TO service with engine and blade running. STOP engine OUTSIDE EDGE OF DRIVE and blade. Disconnect spark plug wire and secure DISC away from spark plug. Engine and components are HOT. Avoid serious burns, allow sufficient time for DRIVE SLIDE DRIVEN DISC all components to cool. DISC ASSEMBLY TOWARD OUTSIDE EDGE 4.3.3. DRIVEN DISC ADJUSTMENT (Continued From Previous
Summary of the content on the page No. 18
Section 4 - REPAIR & ADJUSTMENTS 4.3.5. Replacing Bearing In Driven Disc Assembly WARNING If the driven disc bearing fails, remove the driven DO NOT attempt any maintenance, adjustments or disc assembly and replace bearing as follows: 1. Remove pin and washer from transfer rod, and service with engine and blade running. STOP engine remove end of transfer rod from hole in driven disc and blade. Disconnect spark plug wire and secure assembly. See Figure 4.9. away from spark plug. Engin
Summary of the content on the page No. 19
Section 4 - REPAIR & ADJUSTMENTS 4.4 BELT SERVICE WARNING On these mowers, the engine belt transmits power DO NOT attempt any maintenance, adjustments or from engine to drive disc. The drive disc powers the poly-v belt, which engages the transmission that service with engine and blade running. STOP engine powers the rear wheels. Should these belts become and blade. Disconnect spark plug wire and secure worn, they could cause slippage, which would impair away from spark plug. Engine a
Summary of the content on the page No. 20
Section 4 - REPAIR & ADJUSTMENTS PULLEY POSITION WARNING DO NOT attempt any maintenance, adjustments or service with engine and blade running. STOP engine DRIVE DISC and blade. Disconnect spark plug wire and secure away from spark plug. Engine and components are SLOT IN END HOT. Avoid serious burns, allow sufficient time for OF DRIVE DISC all components to cool. BOLT BUSHING 4.4.1. Engine Drive Belt Replacement (Stretch Type Belts) DECK BRACKET (Contin
