Summary of the content on the page No. 1
INTERSTATER
Assembly Instruction
Manual
New Holland (Cab or Rops Tractor)
TS-100A, TS-115A, TS-125A & TS-135A
INTERST A TER
Tractors equipped with additional options, special equipment, tractor manufacturer modifications,
new tractor models, or Customer alterations may prevent this Mount Kit from being properly
mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to
accommodate these differences.
ALAMO INDUSTRIAL Manual
P/N 02981188
1502 E. Walnut
Summary of the content on the page No. 2
TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sen
Summary of the content on the page No. 3
INTRODUCTION ABOUT THIS MANUAL: The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product. This will, in turn provide for complete customer satisfaction It is hoped that the information contained in this and other Manuals will provide enough detail to eliminate the need for contact of the Alamo Industrial Technical Service Dept. However, it should be understood that many instances may arrive w
Summary of the content on the page No. 4
INDEX - ASSEMBLY INSTRUCTION Page Index Introduction..................................................................................... Index 1 General Index................................................................................. Index 2 & 3 User / Assmbly Notes..................................................................... Index 4 Section 1 Pre-Dilivery Check List...................................................................... 1-1 to 1-4 Section 2 Mainframe Assembly...
Summary of the content on the page No. 5
INDEX - ASSEMBLY INSTRUCTION Page Section 5 Modify tractor Exhaust system.......................................................... 5-1 to 5-3 Section 6 Tractor Fuel Tank Replacement........................................................ 6-1 to 6-2 Section 7 Wing Mower Installation..................................................................... 7-1 to 7-11 Wing Mower Cut Off Switches.......................................................... 7-1 to 7-5 Wing Mower Hose Connections...........
Summary of the content on the page No. 6
NOTES Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 0 - 4
Summary of the content on the page No. 7
Section 1 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor PRE-DELIVERY INSPECTION CHECKLIST Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 1 - 1
Summary of the content on the page No. 8
PRE-DEL INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled. (See following page 1-4 for component location) Saftey Equipment: ___ Operators Manual is with Unit. ___ The Safety Decals are installed as listed in the Assembly Manual. ___ Valve operation plate is installed. ___ Operators cage or Tractor Cab is in place ___ Deflectors are installed on the Mower Head ___ Tractor Rops or Cab with seatbels insta
Summary of the content on the page No. 9
PRE-DEL INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled. (See following page 1-4 for component location) Tractor Mower Operation Inspection: Using all Safety precautions, operate the Tractor and Mower unit for 30 minutes and while the unit is running check the following items: Note! Only make adjustments after the mower has been turned off and all motion has stopped and all hydraulic pressure has bee
Summary of the content on the page No. 10
Tractor - Mower Component Location Check List Pumps, Hyd. Tank & Cover Right Wing Left Wing Flail Flail Rear Center Flail Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 1 - 4
Summary of the content on the page No. 11
Section 2 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Main Frame Asy. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 2 - 1
Summary of the content on the page No. 12
Main Frame Dual / Single Wing Removed Tractor Prepare Tractor: Parts that will not be Remove Components from Tractor. There used are items that must be removed from tractor that will not be used before the mainframe can be mounted. On each side of the tractor there heavy mounting lugs that are bolted to the tractor frame. One on the left hand and one on the right hand side. The steps on the left and right side has to be removed. (See Figure 1) The Battery Relocation Kit will have to be installe
Summary of the content on the page No. 13
Main Frame Dual / Single Wing Mount Frame Rails To Tractor: Frame Mount- ing Rails LH 2. Install the Main Frame. The Mainframe bolts up Side under the Tractor from the bottom. Bolt the Hyd Tube Assembly to the mainframe before sliding it up under the tractor (See Figure 2 & 3), make certain that the hyd tube assembly is bolted in the right direction as shown in Figure 2 as the tubes must be installed correctly for the hydraulic lines to be installed correctly later. Use floor jacks to support
Summary of the content on the page No. 14
Main Frame Dual / Single Wing Mount Frame Rails To Tractor: 5. Install LH Wing Lift frame. The wing lift frame Hyd Tube RH Side pivots on two hinge pins. When installing these pins Front Assembly they must be aligned in a way that will allow the Shown retaining bolt to be installed. The Right side and the Left side will install in the same way (See Figure 7 & 8) 6. Install Lift Cylinder Mount Weldment . The lift Wing Lift cylinder mount is a bolt on weldment that bolts to the frame main frame wi
Summary of the content on the page No. 15
Main Frame Dual / Single Wing Prepare 4 Spool Control Valve: 1. Remove standard control Handles. When using the remote control cables and handles the standard handles must be removed and discarded. This is done by removing the C-Clips and pins that hold the handles to the valve body and the C-clips and pins that hold handles to the spools. (See Figure 12) 2. Bolt Valve Mounting Bracket to Mainframe . The valve mounting bracket is bolted to the Right Hand side of the tractor. It is bolted to the
Summary of the content on the page No. 16
NOTES Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 2 - 6
Summary of the content on the page No. 17
Section 3 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Pump, Driveshaft & Hyd. Tank Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 3 - 1 © 2004 Alamo Group Inc.
Summary of the content on the page No. 18
Pump & Driveshaft Schematic Drive Driven Hyd Pump Shield Belt Pulley (Cyl Circuit) 123 123 Pulley Adapter Locknut Mounting Bolts Tractor Engine 123456 1 2345 6 123456 Pulley Mounting Driveshaft * Bearing Bolt & Washer Collar ** Pump Mount Plate Drive Pulley & Pulley Splined Sleeve * Driveshaft Adapter Weldment Bearing ** Small (Cyl Hyd) Pump Mount Plate mounts here Tandem Pump for Dual Wings Pump Mount Weldment 123 1 2 3 123456 1 2 3 1 2345 6 123 123456 Left Wing Pump Right Wing Pump * Driv
Summary of the content on the page No. 19
Pump - Driveshaft - Hyd tank Install Driveshaft, Pump & Tank: Air After-Cooler 1. Gain Access to Tractor Engine. Raise the Cover removed hood of the tractor to revel the tractor engine (See Figure 2). Remove the engine guards on the left hand side of tractor (See Figure 3). This will allow you access to the Tractor Crankshaft Pulley. (See Figure 1). Remove the plate under After cooler which Tractor will make installing driveshaft easier. Bolster 2. Bolt Pulley Adapter to Engine Crankshaft Existi
Summary of the content on the page No. 20
Pump - Driveshaft - Hyd tank Install Driveshaft, Pump & Tank: Use (continued) Flatwasher here 10. Small Pump Belt Adjustment. The belt Guard is retained with the same bolts that mount the pump plate and the same bolts that are used to adjust the drive belt. For now do not install the belt guard. Snug these bolts for now but do not tighten them 11. Align driven pulley. The driven pulley on the small pump will need to be aligned with the drive pulley below it. Slide the pulley on the pump shaft o
