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Technical Manual
Taskmaster
Power Wash Sink System
Model
PP-3
Machine Serial No.
P.O. Box 4149 2674 N. Service Road
Winston Salem, NC 27115-4149 Jordan Station, Ontario, Canada L0R 1S0
336/661-1556 Fax:: 336/661-1660 905/562-4195 Fax: 905/562-4618
www.championindustries.com
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USER MANUAL Operation & Installation Guide Champion Industries PO Box 4149 Winston Salem, NC 27115 336/661-1556 www.championindustries.com
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TABLE OF CONTENTS NOTES....................................................................................... ERROR! BOOKMARK NOT DEFINED. INITIAL START UP........................................................................................................................... 6 FILL TANKS WITH WATER................................................................................................................... 6 ADD SOAP / CHEMICALS ..................................................
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AL2 State....................................................................................................................................................24 Trouble Shooting........................................................................................................................... 25 DELUXE CONTROL CENTER............................................................................................................ 26 Display .....................................................
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Wire Diagrams.............................................................................................................................. 43 DELUXE – 208V w/Communications .......................................................................................................43 DELUXE – 480V w/Communications .......................................................................................................43 DELUXE – 480V w/Communications .................................................
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START UP INITIAL START UP Fill Tanks with Water WASH TANK – Fill wash tank with hot water to the marked Fill Line. The water temperature ought to be approximately 110˚ to 120˚ F (43˚ to 49˚ C). RINSE TANK – If equipped, fill the rinse tank with hot water to the marked Fill Line. The water temperature ought to be approximately 75˚ to 80˚ F (24˚ to 27˚ C). SANITIZE TANK – If equipped, fill the sanitize tank with hot water to the marked Fill Line. The water temperature ought to be
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START UP Approved Chemicals It is recommended that chemicals that are low to non foaming, metal safe, and non- caustic be used in the wash and sanitize tank. Caustic chemicals are capable of burning, corroding, or destroying living tissue and should not be used. If you plan on using caustic chemicals, then a rolling lid is required. If your unit did not come with a rolling lid, one can be ordered from the factory. Contact information is provided on the inside cover of this manual. WARNIN
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OPERATI ON I N STRUCTI ONS OPERATION INSTRUCTIONS Pre-Scrapping It is recommended that any loose or excess soils be removed from the item to be washed prior to placing it into the wash tank. This will ensure a faster and more efficient cleaning operation and will also cut down on the number of times that the water will have to be changed. This pre-scrapping process should be done in the scrapping sink. If your unit does not include a scrapping sink, then you can typically scrap int
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OPERATI ON I N STRUCTI ONS Utensils and Silver Ware Utensils and Silver Ware must be placed in a utensil basket. If your unit was not supplied with a utensil basket, one can be ordered from the factory. Contact information is provided on the inside cover of this manual. To use the utensil basket, simply hang the basket over the side of the wash tank, place the utensils and silver ware in the basket, and run a wash cycle. WARNING – Never load sharp objects or silver ware into the mac
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OPERATI ON I N STRUCTI ONS Unload Wash Tank The display will indicate that the items are clean when a wash cycle has been completed. At this time the system will switch to a holding cycle. This cycle has slower water movement that will keep grease and soiled sediments from falling back onto the items that were just cleaned. Remove the clean items from the wash tank and dip into the rinse tank to rinse off any soap or soiled residue. Place items into the sanitize tank. When done so
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OPERATI ON I N STRUCTI ONS NOTES 11
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CONTROL PANELS Control Panels Identifying your control panel There are two types of control panels used, the STANDARD and the DELUXE. Your control box type is printed on the front cover. Use the diagrams below to determine which the diagrams below to determine which control box y control box you have. ou have. STANDARD CONTROL CENTER Champion DELUXE CONTROL CENTER 12
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CONTROL PANELS STANDARD Control Center 115 Mylar Buttons Temp Button, press to set or display the wash tanks running temperature. When pressed, the display will toggle between sp and 115 (115 represents a temperature set point value and may be different from your display), at this time you can press the Up and Down Arrow keys to change the set point temperature. Once changed, press the Temp button again to lock in the new value. Down Arrow Button, pressing this b
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CONTROL PANELS Mylar Indicator Lights The heater light will illuminate whenever the wash tank’s heater is powered on. The alarm light will illuminate whenever an alarm has occurred. The change water indicator light will flash when it is time to change water. The display will show drn. The soap indicator light will illuminate whenever the soap pump is powered on. Basic Operation When you first power up to use your wash tank, the display will show fil, fill the wash tank to the
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CONTROL PANELS Advanced Operation Changing Temperature Set Point The temperature set point is the water temperature setting for the wash tank and is the only parameter that can be set by the operator. If the TEMP button is pressed once, the display will switch back and forth from sp and 115 (115 represents the temperature setting and may be different from your display). Use the UP or DOWN buttons to change the temperature setting. Once set, press the TEMP button to lock in the new va
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CONTROL PANELS Table 1 Default Table 2 Default Parameter Parameter Units Description Value Value Mnemonic Name (Celsius) (Fahrenheit) Degrees Setpoint Temperature Set Point sp 46ºc 115 ºF Change Water Cycle H:MM t Timer 1 4.00 4.00 Time M:SS Soap Dispensing Delay Timer 2 t2 2.00 2.00 Time M:SS Timer 3 Soap Dispensing Time t3 0.30 0.30 Degrees Alarm 1 Alarm 1 Set Point Al.1 107 ºc 225 ºF % Hysteresis Alarm 1 Hysteresis Hs.1 0.1 0.1 Degrees Alarm 2 Alarm 2 Set Poin
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CONTROL PANELS Table 1 Table 2 Default Units Parameter Default Description Value Mnemonic Value (Fahrenheit) (Celsius) Input table P 1 2 10 Degrees Low scale range of sensors P 2 0 ºc 0 ºf Degrees High scale range of sensors P 3 282 ºc 540 ºf Output 1 control action P 4 reu reu Output 2 function P 5 1 1 Output 2 alarm type P 6 h.r. h.r. Alarm 1 standby function P 8 Off Off Auto-ranging display P11 Off Off Filter sensor values P1 2 On On Output 3
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CONTROL PANELS Display Software Version To display the software version, enter the configuration mode (See instructions listed in the Configuration Mode – cnf section listed above). When cnf is displayed, press the DOWN button. The software version number will be displayed and should look something like d.17. Press the DOWN arrow key again to return back to the cnf display. Exit the supervisor mode when done. NOTE: See Supervisor Mode section on how to exit. Alarms Alarm 1 is associat
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CONTROL PANELS Timer Operation The change water timer (t) will retain its current count when the washer is stopped or when power has been disconnected from the controller. The soap delay timer (t2) allows for a delay before soap is dispensed into the wash tank. This will allow the soap to be added to a wash tank when it is full of water and the circulation pumps are running. The soap dispensing timer (τ3) determines the time for soap dispensing. A time of 0.00 will bypass the soap disp
