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APC Silcon
480kW 400V UPS
Installation Guide
Copyright 2001 APC Japan Inc
This manual is subject to change without
notice and does not represent a commitment
on the part of the vendor
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Thank You! Thank you for chosing the APC Silcon Series UPS. Please read this Installation Guide thoroughly prior to installing the system. It provides important information on safe and efficient installation. The installation and use of this product must comply with national, federal, state, municipal and local codes. Safety Symbols used in this manual WARNING! Indicates a hazard which, if not avoided, could result in injury or death. CAUTION! Indicates a hazard which, if n
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Introduction 1.0 Introduction Power regulation varies from area to area, and information given in this installation guide can therefore only be of a general nature. Electricians should therefore always refer to national and local electrical codes prior to installing the UPS system. 1.1 Tools and Equipment CAUTION! Heavy equipment. To prevent personal injury or equipment damage, take ex
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Unpacking 2.0 Unpacking NOTICE! Unless otherwise specified by the shipping company use a fork lift to unload equipment from pallet 1. To unpack UPS unit, remove top and bottom screws from side plates of packaging and lift up side plates 2. Verify compliance between type label on reverse side of front door and system ordered. Check input and output voltage 3. Copy type label data to label copy below for easy identification of system 4. Use fork lift to transport system to installat
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Installation 3.0 Installation 3.1 Requirements on Site All system parts are accessible from front or top of UPS. Cable entries are accessible from bottom. A 1-metre free space on all sides should be allowed during installation. After installation of the UPS, leave a free space of 600 mm to the right for system access. (As per applicable national and/or local codes.) For ventilation and service purposes allow for free space of minimum 1m above the unit or per national and/or local
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Installation 3.2 Footprint 3.2.1 1900mm Cabinet for 480kW UPS Rear Com. cable entry Front 3.2.2 1600mm Cabinet for 480kW Isolation Transformer Rear Power cable entry Front 990-4059 6 Installation Guide APC Silcon 480kW 400V UPS ? Power cable entry
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External Connection 4.0 External Connection 4.1 Connecting the UPS Right side view Relay board Please refer to “Relay Board” section Battery X004:- X003:+ 2 1 Front view System Integration X005 X004:+ X003:- X001 Interface 2 1 Communication Interface Parallel Controller NOTICE! Check correct phase rotation of mains input voltage!! 2 Max. input/output cables: 3//300 mm . If there is no neutral input Dzn0 or Dyn11 input isolation transformer is required. CAUTION! This UPS unit is an
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External Connection UPS External External External PE Maximum External Input Input Cable Cable External Output Cable Fuses* FM [mm2] [mm2] Output [mm2] [A] 380-415V Fuses* 380-415V [A] 480kW 1000 3//200 200 800 3//150 * DIN gL types NOTICE! All cable dimensions are recommended sizes only. Refer to local legal regulations. UPS External Alarm External System External Battery External Battery Cable max. Earth Cable Breaker Cable [mm2] [mm2] [mm2]** [A] 480kW 2 30 800 3//150 PVC c
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External Connection NOTICE! Consistent use of designations (Q001, Q002, Q003, H002, H003) in diagrams simplifies information exchange. System Integration Interface (SII) is the control link between UPS and system main switches as shown in above diagram. The purpose of the SII is to ensure correct operation of switches without losing system output power. Auxiliary contacts on the main switches transmit the SII board inputs. Lamps on Service Bypass Panel and Battery Breaker Box/Battery
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External Connection 4.2.1 Connections Blue Brown 990-4059 10 Installation Guide APC Silcon 480kW 400V UPS
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External Connection Terminal Blocks: X003/X004 (Anxiliary Contacts) When switching Q001, Q002, Battery Breaker 1 or Battery Breaker 2 from “ON or 1” to “OFF or 0”, the anxiliary contact has to be open BEFORE the corresponding main contacts are opened. When switching Q001, Q002, Battery Breaker 1 or Battery Breaker 2 the opposite way from “OFF or 0” to “ON or 1”, the anxiliary contact has to close with a maximum delay of 0.5 seconds from the time the corresponding main contacts are cl
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External Connection 4.3 Parallel Board CAUTION! Control cables must be separated from AC and DC power cables. Parallel Board The built-in parallel board connects two or more UPS systems in parallel, either to obtain increased system reliability or to obtain higher output power. The parallel board also ensures correct load-sharing between paralled systems. NOTICE! For reliability reasons, APC recommends separate battery packs in redundant/parallel conigurations. To prepare the UPS
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External Connection Parallel Board X021:15-pin SUB-D female X020:15-pin SUB-D female External multicore cable with 14 wires + shield to other parallel units UPS 2 UPS 1 UPS 3 External Control Cables External multicore cable is equipped with 15-pin SUB-D plug at either end. Connect pin 1 to pin 1, and pin 2 to pin 2 etc. up to pin 15 - with the exception of pin 8, which is not to be connected. Shield is connected to plug cover at both ends. Terminals X020 and X021 for control cables l
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External Connection 4.4 Relay Board 1 Maximum load: 8.0A – 250VAC 2 0.3A – 60VDC 3 Minimum load: 0.05A – 6VAC 0.05A – 6VDC Relays All relays are “fail safe”: In alarm modes, relay coil will be de-energized. 990-4059 14 Installation Guide APC Silcon 480kW 400V UPS
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External Connection 4.4.1 Relay Board/Relay Functions NOTICE If alarm mode “Communication to controller lost” is active, ALL relays will indicate failure Relay Number Message Alarm-trigging Events 1 ## (X002) Mains outside limits Mains voltage RMS outside limits Mains wave form (fast detector) outside limits Mains frequency outside limits 2 ## (X003) Bypass outside limits Bypass voltage RMS outside limits Bypass wave form (fast detector) outside limits Bypass frequency outside limits 3
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External Connection See section 5.2: System configuration NOTICE! Alarm Trigging Events 1-2-3-9-10-11-13 activates the corresponding alarm relay after the delay. Alarm Trigging Events 4-5-6-7-8-12-14-15 activates the corresponding alarm relay momentarily. Common fault relay 16 is activated at the same time as relay 1-2-3-4-5-6-7-12-13-14-15, or in any of the below situations.: • Internal pow
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External Connection 4.5 Communication Interface Board The 3-port ComInterface is used to establish an interaction between UPS and e.g. a computer system. Main purpose: To ensure a controlled computer shut-down in case of a mains supply failure. 4.5.1 Connections . . 990-4059 Installation Guide APC Silcon 480kW 400V UPS 17
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External Connection 4.6 Connecting of APC Silcon Tripel Chassis The enclosed Triple Chassis must be connected to the serial port on the Communication Interface Board, and to the 24V supply (cables included). Terminal locations shown below. Part of UPS Cabinet X50 is a 24V supply for Triple Chassis. Only to be used for this purpose. Not suitable for telephone equipment. Triple Chassis must be connected to both X50 and a serial port. Serial ports X50 APC Silcon Triple Chassis X007 X0
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External Connection 4.7 APC Silcon Triple Chassis The APC Silcon Triple Chassis (AP9604S) is an American Power Conversion (APC) external management peripheral that allows you to use monitoring and control management peripherals with your APC Silcon series UPS. The retrofit model (AP9604SR) is for use with Silcon series UPSs that are not equipped with a 24 VDC power port. 4.7.1 Safety Warnings Use the APC Silcon Triple Chassis only in conjunction with an APC Silcon UPS. D
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External Connection 4.7.2.3 LEDs The APC Silcon Triple Chassis status LED provides important information concerning operation of the chassis. Refer to the table below for a description of the conditions indicated by the LED. IF the LED is… THEN the Silcon Triple Chassis… off is not receiving power. has not been configured. See the APC Silcon Management Quick flashing quickly Start Guide provided with your chassis or the Web/SNMP (5 times per second) Management Card Installation Guide o
