Toshiba TK6238A7 user manual

User manual for the device Toshiba TK6238A7

Device: Toshiba TK6238A7
Category: Stud Sensor
Manufacturer: Toshiba
Size: 0.44 MB
Added : 2/4/2014
Number of pages: 29
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Summary of the content on the page No. 1








Intelligent Image Sensor

iIS-010 series
TK6234A5 : iIS-010
TK6238A7 : iIS-011
TK6240A5 : iIS-012
Product Specification




1. Product Description ·································2
2. Features ···················································2
3. Configuration···········································4
4. Name and Function of Parts·····················6
5. Specification············································9
6. External View ······························

Summary of the content on the page No. 2

iIS-010 series product specification Ver. B (Oct. 12 200 ) 1. Product Description "intelligent image sensor" iIS-010 series is an integrated image processing system consists of CCD camera head, control unit, and application software. iIS-010 series is a pre-packaged solution designed to simplify the deployment of machine vision in industrial applications. 2. Features (1) High measurement accuracy High measurement precision finds small defects in manufactured parts. (2) Double sp

Summary of the content on the page No. 3

iIS-010 series product specification Ver. B (Oct. 12 200 ) (8) Gauge Application Comprehensive set of gauging tools gives you the ability to precisely and accurately measure lines, angles between lines, ellipses and circles (center, circularity or out-of-round, nicks, major and minor axes),arcs (centers and lengths), Annuli, thread spacing ( wave tool ”),multiple measures of length and spacing of parts such as pins on an electrical connector (“rake tools ”),and other part measures.

Summary of the content on the page No. 4

iIS-010 series product specification Ver. B (Oct. 12 200 ) 3. Configuration Hardware iIS-010 Camera Head: 20mm square type···················································1 Camera cable: Direct Fixing (2m) ·················································· 1 *Cable fixing direction: (viewed from rear) Right Control Unit (iIS-010 series compatible) ········································ 1 iIS-011 Camera Head: φ17mm type·······················································

Summary of the content on the page No. 5

iIS-010 series product specification Ver. B (Oct. 12 200 ) Software iIS Web pages for viewing on Internet Explorer® (Installed) iWorks(Gauge) Application for Gauge (Auto download from the control unit) iWorks(Label) Application for Label (Auto download from the control unit) iAssistant Application for Upgrade (Auto download from the control unit) iServer Application for monitoring connection status (Installed) HTML Help Microsoft® online help for Gauge / Label application Switch T

Summary of the content on the page No. 6

iIS-010 series product specification Ver. B (Oct. 12 200 ) 4. Name and Function of Parts 2 1 3 4 ETHERNET POWER DISPLAY RS232C V- V+ POWER LED1 LED2 LED3 RDY GPO3 GPO1 COM1 D.TRIG GPI3 GPI1 COM0 5 SEL GPI2 GPI0 STR GPO2 GPO0 TRIG RESET CAMERA 7 010 8 6 Figure 1. Control unit (Front-panel side) 1. RJ45 connector for Ethernet Connect with PC or PLC by using Ethernet cable. 2. Local Display connector A XGA Monitor can be connected directly to the control unit, for local display of th

Summary of the content on the page No. 7

iIS-010 series product specification Ver. B (Oct. 12 200 ) 8. Parallel I/O 8 inputs and 7 outputs parallel I/O. Table 1. Parallel I/O terminal functions NAME I/O Function Name I/O Function I O COM0 Common for inputs COM1 Common for outputs I O Result (Pass) output GPI0 GPO0 I O GPI1 Select solution input GPO1 RESERVE I (4bit, ID00~15) O GPI2 GPO2 Result (Recycle) output I O GPI3 GPO3 Result (Reject) output I O SEL Change solution input STR Strobe pulse output I O D

Summary of the content on the page No. 8

iIS-010 series product specification Ver. B (Oct. 12 200 ) 9 Figure 2. Control unit (top view) 9. Mounting kits for DIN rail You can mount with 32mm / 35mm width type DIN rail. D4130145B 8

Summary of the content on the page No. 9

iIS-010 series product specification Ver. B (Oct. 12 200 ) 5. Specification [General Specification] Power Supply +24V DC ±10% Ripple voltage: 50mV or less P-P Power Consumption 10W or less (+24V DC Operating Temperature 0 °C ~ +40 °C Operating Humidity 30 % ~ 85 %RH (No condensing) Storage Temperature -20 °C ~ +60 °C Storage Humidtity 10 % 95 %RH (No condensing) EMC conditions (Electro-Magnetic Compatibility) EMI (Electro-Magnetic Interference) EN50081-2 (Examination level: EN

Summary of the content on the page No. 10

Sensitivity iIS-010 series product specification Ver. B (Oct. 12 200 ) Relative Spectrum Response (*Including lens characteristics, Excluding light source characteristics) Wave Length Figure 3. Relative Spectrum Response [Control Unit] Camera input 1 Video output pixels 640 (H) × 480 (V) Quantization 10bit gray scale Processing 8bit gray scale Video format Non-Interlace Sensor Trigger mode Selectable Internal Timer or External trigger Exposure time Settable from 1 to 102

Summary of the content on the page No. 11

iIS-010 series product specification Ver. B (Oct. 12 200 ) Secondary WINS server Not Available (Default) Interfaces Ethernet 1ch Connector RJ-45 Table 2. Ethernet connector pin assignment Pin # I/O Teminal function 1 O TD+ (Transmit data +) 2 O TD- (Transmit data -) 3 I RD+ (Receive data +) 4 - NC 5 - NC 6 I RD- (Transmit data -) 7 - NC 8 - NC Connection Type 10/100 BaseT Ethernet IEEE 802.3 compatible 10/100 BaseT Auto Sence Protocol HTTP, ICMP, DHCP, TCP/IP LED i

Summary of the content on the page No. 12

iIS-010 series product specification Ver. B (Oct. 12 200 ) for sync on green, 1.0 V (75 Ω terminated) P-P (Video signal: 0.7 V , sync signal: 0.3 V ) P-P P-P Sync signal Separate sync Horizontal sync frequency 56.4kHz Vertical sync frequency 70Hz Image resolution 1024 × 768 × 16bpp Sampling resolving power R=5bit, G=6bit, B=5bit RS-232C 1ch Connector D-SUB 9pin, Male Table 4. RS-232C connector pin assignment Pin # I/O Description Pin # I/O Description 1 - NC 6 - NC 2 I RX

Summary of the content on the page No. 13

iIS-010 series product specification Ver. B (Oct. 12 200 ) Rated input voltage 25V (1ch) Input voltage range 0V to 25V Input voltage level ON: 5V to 25V OFF: 0.8V or less Input current level ON: 5mA to 20mA OFF: 1.9mA or less Control signal inputs 3ch TRIG Inspection Trigger input D.TRIG Decision Trigger input SEL Change Solution input Polarity Positive Minimum pulse width 200µ Select Solution Inputs 4ch Table 5. Select Solution Inputs GPI3 GPI2 GPI1 GPI0 ID_00 OFF OF

Summary of the content on the page No. 14

iIS-010 series product specification Ver. B (Oct. 12 200 ) IOPWR BOARD Ferrite B All other Output 220Ω Ferrite A COM1 PS2805 (NEC) 1000pF/50V 0.1µF/50V Signal Ground Chassis Ground Output circuit Rated Voltage 80V (Collector to Emitter) Reverse voltage -6V (Emitter to Collector) Total Power Dissipation 120mW Load voltage range 5V to 24V Rated output current 50mA Decision outputs 4ch GPO0 Pass output GPO1 RESERVE GPO2 Recycle output GPO3 Reject output Light control output (S

Summary of the content on the page No. 15

iIS-010 series product specification Ver. B (Oct. 12 200 ) [Example Installation] PC / PLC TX TX PC RX RX TX TX or LOCAL LAN DISPLAY RS-232C RX RX ETHERNET DC Power Supply 24V DC +/- 10% 1A or more CAMERA External Control Devices *The length of the power line between the control unit and DC power supply must be less than 10m, and use twisted-pair wire. [Client PC system requirements] Operating System Microsoft® Windows® NT 4.0 SP5 or later, Microsoft® Windows® 2000 SP3 or later,

Summary of the content on the page No. 16

iIS-010 series product specification Ver. B (Oct. 12 200 ) Software function specification - on Internet Explorer (Ver.1.2.0.0) Select Language English / Japanese Devise Setup Network Alias Naming a network name your control unit Network Settings Selectable using DHCP or Static IP Address Monitor Monitoring inspections from the web Upgrade Software Upgrades / Backup / Restore Switch to Gauge or Label Open iWorks Open Gauge or Label application window HistoryLog Viewing data out

Summary of the content on the page No. 17

iIS-010 series product specification Ver. B (Oct. 12 200 ) Password Protection For preventing others from changing your Solution [Software Function Specification: Gauge/Label in common specifications (Ver.1.2.0.0)] Camera image Displaying on the right panel of the application window Camera Image size 640 × 480 pixel Zoom in / Zoom out Zoom in / Zoom out buttons Cursor Location Displaying X-Y coordinate at mouse cursor location Pixel Intensity Displaying Pixel intensity at mouse cu

Summary of the content on the page No. 18

iIS-010 series product specification Ver. B (Oct. 12 200 ) Conditional output Selectable Disable or Enable if (Condition) Create / Edit Condition Then (Send) Add / Edit Output string To (Destination) Add / Edit Destination Serial (COM3) port settings Bit rate Selectable 110 / 300 / 600 / 1200 / 2400 / 4800 / 9600 / 19200 / 38400 / 57600 / 115200bps *230400 / 460800 / 921600bps are not supported. Data Bits Selectable 5 / 6 / 7 /8 Parity Selectable Odd / Even / None / Mark / Spac

Summary of the content on the page No. 19

iIS-010 series product specification Ver. B (Oct. 12 200 ) Take a picture Taking a still or frozen picture Location setup Position / Angle Settable search area and search pattern Origin Properties Moving the origin to another location Locator Properties Confidence / Position / X / Y/ Rotation Na m ing each measure m ents Setting Tolerance Edge Sensitivity Settable from 1 to 100 Inspection tools Perpend Line-Line measure the perpendicular distance between two edges Line-Line

Summary of the content on the page No. 20

iIS-010 series product specification Ver. B (Oct. 12 200 ) Count count the number of objects in a ROI Count Properties Count / Area Naming measurement Setting Tolerance (settable units on the measurement) Selectable defecting bright object or dark object Settable Inspection Area / Length / Height Rejecting objects that touch edges (Enable / Disable) Track locator (Enable / Disable) Setting Sensitivity from 0 to 100 Edge count Counting the edges crossed, along a line or t


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