Summary of the content on the page No. 1
MANUAL ADDENDUM
M200AU
NOy CONVERTER OPTION
(for use with M200AU Operators Manual, 02293)
Teledyne Advanced Pollution Instrumentation
9480 Carroll Park Dr.
San Diego, CA 92121-5201
TOLL-FREE: 800-324-5190
FAX: 858-657-9818
TEL: 858-657-9800
E-MAIL: api-sales@teledyne.com
WEB SITE: www.teledyne-api.com
02808
REV. E
Copyright 2007 API Inc. July 2007
Summary of the content on the page No. 2
Model 200AU-NOy Option Manual Addendum SAFETY MESSAGES Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The definition of these symbols is described below: General
Summary of the content on the page No. 3
Model 200AU-NOy Option Manual Addendum Table of Contents SAFETY MESSAGES............................................................................................................................................ 2 Table of Contents.................................................................................................................................................... 3 List of Figures ...............................................................................................
Summary of the content on the page No. 4
Model 200AU-NOy Option Manual Addendum 6.1 Operation Verification - M501Y Diagnostic Techniques............................................................................ 31 6.1.1 Pneumatic System..................................................................................................................................... 31 6.1.2 Leak Check ...............................................................................................................................................
Summary of the content on the page No. 5
Model 200AU-NOy Option Manual Addendum List of Figures FIGURE 1.1 - REAR PANEL PNEUMATIC CONNECTIONS ................................................................................. 9 FIGURE 4.1 - CALIBRATION SETUP..................................................................................................................... 16 FIGURE 5.1 - REPLACING THE PARTICULATE FILTER ...................................................................................25 FIGURE 5.2 - CONVERTER
Summary of the content on the page No. 6
Model 200AU-NOy Option Manual Addendum List of Tables TABLE 2.1 - FINAL TEST AND CALIBRATION VALUES.................................................................................. 10 TABLE 4.1 - MANUAL ZERO CALIBRATION PROCEDURE - ZERO GAS THRU SAMPLE PORT............... 17 TABLE 4.2 - ENTER EXPECTED SPAN GAS CONCENTRATIONS PROCEDURE........................................... 18 TABLE 4.3 - SPAN CALIBRATION PROCEDURE.....................................................................
Summary of the content on the page No. 7
Model 200AU-NOy Option Manual Addendum 1.0 Getting Started The M501Y has been designed to operate with the M200AU low level NOx analyzer. The M200AU manual, part number 02293, is a required reference to properly set up and operate this system. 1.1 Unpacking 1. The M200AU with NOy Option comes in three boxes. • The M200AU analyzer • The Bypass Pump Chassis • The External Converter and umbilical cable assembly 2. Verify that there is no apparent shipping damage. If damage has occu
Summary of the content on the page No. 8
Model 200AU-NOy Option Manual Addendum WARNING • Lethal voltages are present inside case • Do not operate with cover off during normal operation • Before operation, check for correct input voltage and frequency. • Do not operate without proper chassis grounding • Do not defeat the ground wire on power plug • Turn off power before disconnecting electrical subassemblies 02808 Rev. E Page 8
Summary of the content on the page No. 9
Model 200AU-NOy Option Manual Addendum Figure 1.1 - Rear Panel Pneumatic Connections 02808 Rev. E Page 9
Summary of the content on the page No. 10
Model 200AU-NOy Option Manual Addendum 1.3 Initial Operation 1. After confirming proper supply voltage, turn on the instrument power. If you are unfamiliar with the M200AU with NOy Option, we recommend that you read the overview in Section 3 before proceeding. 2. The power indicator light and display should immediately light, in addition the bypass pump should start up. The M501Y requires about 30 minutes for the converter to come up to temperature. 3. While the converter is comi
Summary of the content on the page No. 11
Model 200AU-NOy Option Manual Addendum 2.0 Specifications, Warranty 2.1 Specifications Converter Remotely mounted molybdenum converter with temperature controller in a NEMA – 4 enclosure. o o Converter Temperature 315 C ± 7 C with read-out on front panel of bypass pump chassis. Tube/Electrical Cable Up to 50 feet (15 m) maximum length Assembly 120V~ 60 Hz, 230V~ 50 Hz 360 watts Power, Bypass Pump Assembly Power, Converter Assembly 120V~ 50/60 Hz, 60 watts Converter Efficiency >
Summary of the content on the page No. 12
Model 200AU-NOy Option Manual Addendum 2.2 Warranty ADVANCED POLLUTION INSTRUMENTATION, INC. 02024c Prior to shipment, API equipment is thoroughly inspected and tested. Should equipment failure occur, API assures its customers that prompt service and support will be available. COVERAGE After the warranty period and throughout the equipment lifetime, API stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the industry.
Summary of the content on the page No. 13
Model 200AU-NOy Option Manual Addendum 3.0 The M501Y NOy Converter 3.1 Principle of Operation The API Model 200AU with NOy Option is designed to measure the concentration of NO, NO2, and other compounds that are too unstable to be measured when taken in through the normal ambient air sample inlet system. Please refer to Section 4 of the M200AU manual supplied with this system for a general discussion of the operation of a NOx analyzer. The suite of compounds known collectively as NO
Summary of the content on the page No. 14
Summary of the content on the page No. 15
Model 200AU-NOy Option Manual Addendum 4.0 CALIBRATION AND ZERO/SPAN CHECKS Unlike most NOx analyzers, the M200AU with the NOy option does not have a sample inlet port on the rear panel; therefore zero/span calibration is different than a normal NOx instrument. Follow the steps in Section 7 of the M200AU manual to: a. Enter the expected NO and NOx span gas concentrations in the M200AU. b. Do the zero calibration procedure covered in Section 7.1. c. Do the span calibration procedure
Summary of the content on the page No. 16
Model 200AU-NOy Option Manual Addendum NOTE The M200AU with the NOy Option does NOT have equivalency approval, and may not be used for EPA monitoring. Figure 4.1 - Calibration Setup 02808 Rev. E Page 16
Summary of the content on the page No. 17
Model 200AU-NOy Option Manual Addendum 4.1 Calibration or Cal Check Procedure The calibration of the instrument can be checked or adjusted using gas introduced through the calibration port on the Bypass Pump Module. The calibration gas is routed to a TEE near the sample inlet port on the remote converter assembly. Since the zero gas concentration is defined as 0 ppb, it is not necessary to enter the expected zero value. Table 4.1 details the zero calibration procedure. Table 4.1 -
Summary of the content on the page No. 18
Model 200AU-NOy Option Manual Addendum Enter the expected NOx and NO span gas concentrations: Table 4.2 - Enter Expected Span Gas Concentrations Procedure Step Action Comment Number 1. Press This key sequence causes the M200AU to prompt for the CAL-CONC-NOX expected NOx concentration. Enter the NOx span concentration value by pressing the key under each digit until the expected value is set. 2. Press ENTR ENTR stores the expected NOx span value. 3. Press Now enter the expected
Summary of the content on the page No. 19
Model 200AU-NOy Option Manual Addendum Table 4.3 - Span Calibration Procedure Step Action Comment Number 1. Press CAL The M200AU enters the calibrate mode and the adaptive filter is activated. This allows the instrument to respond rapidly to concentration changes regardless of their magnitude. 2. Wait 10 min Wait for reading to stabilize at span value. 3. Press SPAN If you change your mind after pressing SPAN, you can still press EXIT here without spanning the instrument. 4. Pr
Summary of the content on the page No. 20
