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ACTERRA MAINTENANCE MANUAL
Models: MX
STI-403-1 (10/07P)
Published by
Freightliner LLC
4747 N. Channel Ave.
Portland, OR 97217
Printed in U.S.A.
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Foreword When performed on a regular basis, lubricating the parts of your vehicle is the least costly way of obtaining safe and reliable vehicle operation. Added benefits and savings occur when you check that the engine, undercarriage, and noise emission control parts are in good working order during lubrication. This maintenance manual explains when you should lubricate parts and what to look for when checking for wear or damage. For daily and weekly checks, refer to the vehicle driver’s manual.
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Introduction Descriptions of Service Publications Freightliner LLC distributes the following major service publications. Workshop Manual Workshop manuals contain service and repair information for all vehicle sys- tems and components, except for major components such as engines, transmis- sions, and rear axles. Each workshop manual section is divided into subjects that can include general information, principles of operation, removal, disassem- bly, assembly, installation, specifications, and tro
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Introduction Page Description For a page example of the printed manual, see Fig. 1. ABC Frame and Fifth Wheel 31 31−01 Frame Fastener Torque Checking CAUTION: 31−02 Fifth Wheel Inspecting and Lubricating HOLLAND FONTANE Acterra Trucks Maintenance Manual, April 2000 31/1 D E 02/11/2002 f020103 A. Maintenance Operation Number consists of the Group Number followed by the Sequence Number B. Group Title C. Group Number D. Release Date E. Group Number/Page Number Fig. 1, Page Example of the Printed Ma
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Introduction Maintenance Manual Contents Group No. Group Title 00 ...................... General Information 01................................ Engine 09 .............................. Air Intake 13 ......................... Air Compressor 15 ................... Alternators and Starters 20................... Engine Cooling/Radiator 25 ................................ Clutch 26 ........................... Transmission 31 ............. Frame and Frame Components 32 ............................ Sus
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General Information 00 Index, Alphabetical Title of Maintenance Operation (MOP) MOP Number Initial Maintenance (IM) Operations Table................................................ 00–09 Lubrication and Fluid Level Check (M1).................................................. 00–15 Lubrication and Fluid Level Check (M2).................................................. 00–16 M1 Maintenance Interval Operations Table............................................... 00–10 M2 Maintenance Interval Opera
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General Information 00 Noise Emission Control Systems Maintenance: 00–01 General Information Tampering With the Noise Control System Is Prohibited Federal Law, Part 205: Federal law prohibits the following acts or the caus- ing thereof: (1) the removal or rendering inoperative Transportation Equipment Noise by any person other than for purposes of mainte- Emission Controls nance, repair, or replacement, of any device or ele- ment of design incorporated into any new vehicle for Part 205, Transpor
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00 General Information Verification of Inspections Log: 00–02 Verification of Inspections Log Verification of Inspections Log — Group 20 Verification of Inspections Log — Group 20 — Engine Cooling/Radiator Date Mileage Repair Description Cost Repair Facility Verification of Inspections Log — Group 49 Verification of Inspections Log — Group 49 — Exhaust Date Mileage Repair Description Cost Repair Facility 00/2 Acterra Maintenance Manual, January 2007
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General Information 00 Torque Specifications Tables: 00–03 † * Torque Values for U.S. Customary Thread Fasteners With Lubricated or Plated Threads Regular Hex Flanged Thread Grade 5 Grade 5 or Grade 8 or Grade 8 or Grade 5 Grade B Grade 8 or Grade G Diameter– Bolt BNut 8.2 Bolt CNut Bolt Nut 8.2 Bolt Nut Pitch Torque: lbf·ft (N·m) Torque: lbf·ft (N·m) Torque: lbf·ft (N·m) Torque: lbf·ft (N·m) f230002 f230003 f230004 f230005 f230006 f230007 f230008 f230009 1/4–20 7 (9) 8 (11) 6 (8) 10 (14) 1/4–28
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00 General Information Torque Specifications Tables: 00–03 † * Torque Values for U.S. Customary Thread Fasteners With Dry (Unlubricated) Plain (Unplated) Threads Regular Hex Flanged Thread Grade5orB Grade 8 or 8.2 Grade8orC Grade 8 or 8.2 Grade 5 Bolt Grade G Nut Diameter–Pitch Nut Bolt Nut Bolt Torque: lbf·ft (N·m) Torque: lbf·ft (N·m) Torque: lbf·ft (N·m) f230002 f230003 f230004 f230005 f230008 f230009 1/4–20 8 (11) 10 (14) — 1/4–28 9 (12) 12 (16) — 5/16–18 15 (20) 22 (30) 22 (30) 5/16–24 17 (2
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General Information 00 Torque Specifications Tables: 00–03 † * Torque Values for Metric Thread Fasteners With Lubricated or Plated Threads Class 8.8 Bolt Class 8 Nut Class 10.9 Bolt Class 10 Nut Thread Diameter–Pitch Torque: lbf·ft (N·m) Torque: lbf·ft (N·m) 8.8 8 10.9 10 f230010 f230011 f230012 f230013 M6 5 (7) 7 (9) M8 12 (16) 17 (23) M8 x 1 13 (18) 18 (24) M10 24 (33) 34 (46) M10 x 1.25 27 (37) 38 (52) M12 42 (57) 60 (81) M12 x 1.5 43 (58) 62 (84) M14 66 (89) 95 (129) M14 x 1.5 72 (98) 103 (14
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00 General Information Metric/U.S. Customary Conversion Tables: 00–04 When You Know U.S. Multiply When You Multiply To Get Metric To Get U.S. Customary Customary By Know Metric By Length inches (in) 25.4 millimeters (mm) 0.03937 inches (in) inches (in) 2.54 centimeters (cm) 0.3937 inches (in) feet (ft) 0.3048 meters (m) 3.281 feet (ft) yards (yd) 0.9144 meters (m) 1.094 yards (yd) miles (mi) 1.609 kilometers (km) 0.6215 miles (mi) Area 2 2 2 square inches (in ) 645.16 square millimeters (mm ) 0.
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General Information 00 Scheduled Maintenance Intervals, Description and Use: 00–05 Description Use Schedule I (severe service) applies to vehicles that Before placing your new vehicle in service, determine annually travel up to 6000 miles (10 000 kilometers) the correct maintenance intervals that apply to your or that operate under severe conditions. Examples of intended use of the vehicle. Refer to the Mainte- Schedule I usage include: operation on extremely nance Schedule Table to determine th
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00 General Information Maintenance Schedule Table: 00–06 Maintenance Intervals Maintenance Interval Maintenance Schedule Models Operation Frequency Miles Km Hours Schedule I All Initial Maintenance (IM) first 1000 1600 100 (Severe Service) Maintenance 1 (M1) every 1000 1600 100 vehicles that annually travel up to 6000 miles (10 000 km) Maintenance 2 (M2) every 4000 6400 400 Maintenance 3 (M3) every 8000 12 800 800 Maintenance 4 (M4) every 16,000 25 600 1600 Maintenance 5 (M5) every 32,000 51 200
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General Information 00 Maintenance Interval Tables: 00–07 Maintenance Intervals for Schedule I Maint. No. Maintenance Interval Miles km Hours 1 IM and M1 1000 1600 100 2 M1 2000 3200 200 3 M1 3000 4800 300 4 M1and M2 4000 6400 400 5 M1 5000 8000 500 6 M1 6000 9600 600 7 M1 7000 11 200 700 8 M1, M2, and M3 8000 12 800 800 9 M1 9000 14 400 900 10 M1 10,000 16 000 1000 11 M1 11,000 17 600 1100 12 M1 and M2 12,000 19 200 1200 13 M1 13,000 20 800 1300 14 M1 14,000 22 400 1400 15 M1 15,000 24 000 1500
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00 General Information Maintenance Interval Tables: 00–07 Maintenance Intervals for Schedules II and III (all models) Schedule II Schedule III Maint. Maintenance Interval No. Miles km Miles km 1 IM and M1 8000 12 000 10,000 16 000 2 M1 and M2 16,000 24 000 20,000 32 000 3 M1 24,000 36 000 30,000 48 000 4 M1, M2, and M3 32,000 48 000 40,000 64 000 5 M1 40,000 60 000 50,000 80 000 6 M1 and M2 48,000 72 000 60,000 96 000 7 M1 56,000 84 000 70,000 112 000 8 M1, M2, M3, and M4 64,000 96 000 80,000 12
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General Information 00 Maintenance Operation Sets Tables: 00–08 IMPORTANT: At each Maintenance Operation Set, in NOTE: Maintenance operations appearing in italics in addition to the maintenance operations listed in this this table are for noise emission control components. table, perform all daily, weekly, and monthly mainte- Numbers in this table are maintenance operation ref- nance operations listed in the "Pretrip and Post-trip erence numbers matching those in the text of this Inspections and
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00 General Information Maintenance Operation Sets Tables: 00–08 Maintenance Operation Sets for Groups 00 through 32 REQUIRED MAINTENANCE OPERATION SET IM M1 M2 M3 M4 M5 Maintenance Operation Number and Operation Description 32–03 U-Bolt Torque Checking •••• * With frequent use, the Pacbrake Exhaust Brake will operate free of maintenance. However, if the vehicle is used inconsistently, seasonally, or is exposed to excess moisture, it will be necessary to perform preventative maintenance as instru
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General Information 00 Maintenance Operation Sets Tables: 00–08 Maintenance Operation Sets for Groups 33 through 42 REQUIRED MAINTENANCE OPERATION SET IM M1 M2 M3 M4 M5 Maintenance Operation Number and Operation Description 42–13 Air Dryer Desiccant Replacing, Bendix AD–9 • 42–14 Air Brake Valve Leak Checking, Bendix TC–6 ••••• • Air Reservoir Automatic Drain Valve Disassembly, Cleaning, Inspecting, and 42–15 ••• • Lubricating, Bendix DV–2 Air Brake Valve Disassembly, Cleaning, and Inspecting, B
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00 General Information Initial Maintenance (IM) Operations Table: 00–09 IMPORTANT: After performing all operations in this NOTE: Numbers in this table are maintenance opera- table, perform all daily and weekly maintenance op- tion reference numbers matching those in the text of erations listed in the "Pretrip Inspection and Daily this manual. The Initial Maintenance consists of all Maintenance" chapter of the vehicle driver’s manual. M1 Operations plus the other operations listed below. Also, pe
