Yamaha YZ250 user manual

User manual for the device Yamaha YZ250

Device: Yamaha YZ250
Category: Automobile
Manufacturer: Yamaha
Size: 0.91 MB
Added : 10/14/2013
Number of pages: 55
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Abstracts of contents
Summary of the content on the page No. 1

YZ250M(5HC1) CANADA,U.S.A.,SOUTHAFRICA
YZ250 (5HC2) EUROPE
YZ250 (5HC3) JAPAN
YZ250M(5HC4) OCEANIA
205HC–100E1
A2

Summary of the content on the page No. 2

A3

Summary of the content on the page No. 3

FOREWORD ThisPartsCatalogueisrelatedtotheparts forthemodel(s)inthebelowframe. Whenyouare 5. Applicable colors of graphics are represented in the “REMARKS” as shown orderingreplacementparts,pleaserefertothisPartsCatalogueandquotebothpartnumbersand below. part names correctly. PART NO. DESCRIPTION Q’TY REMARKS 2N4–24110–00–X5.FUEL TANK COMP. 2 MXR YZ250M(5HC1/5HC4),YZ250(5HC2/5HC3) 3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR 1. Modifications or additions which have been made after issue of the Part

Summary of the content on the page No. 4

MODEL LABEL (1) A label called “Model Label” is affixed in the location as indicated in (3) below. (4) Model Code – Production Code Number of Model Listed in This Parts Catalog When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed. Model Production Country Model Production Country Code Code No. (destination) Code Code No. (desti

Summary of the content on the page No. 5

FIG. 1 CYLINDERHEAD REF. PARTNO. DESCRIPTION REMARKS NO. 1 5CU–11111–00 HEAD, CYLINDER 1 1 1 1 1 2 94702–00326 PLUG, SPARK (NGK BR8EG) 1 1 1 1 3 90116–08394 BOLT, STUD 6 6 6 6 4 93604–08071 PIN, DOWEL 2 2 2 2 5 90176–08026 NUT, CROWN 6 6 6 6 6 90201–08087 WASHER, PLATE 6 6 6 6 7 5CU–11311–00 CYLINDER 1 1 1 1 1 8 5CU–1131D–00 VALVE ASSY 1 1 1 1 9 5CU–1131U–00 HOLDER 3 1 1 1 1 10 98907–05012 SCREW, BIND 2 2 2 2 11 90201–057H5 WASHER, PLATE 2 2 2 2 12 5CU–1132A–00 VALVE 2 2 2 2 2 13 5CU–11351–10 GA

Summary of the content on the page No. 6

FIG. 1 CYLINDERHEAD REF. PARTNO. DESCRIPTION REMARKS NO. 28 98907–05012 SCREW, BIND 2 2 2 2 29 93104–08040 OIL SEAL 1 1 1 1 30 4SS–11832–00 LEVER, LINK 1 1 1 1 31 90508–155B8 SPRING, TORSION 2 2 2 2 32 5CU–1132E–00 PULLEY 1 1 1 1 1 33 5CU–1132F–00 PULLEY 2 1 1 1 1 34 90201–081G0 WASHER, PLATE 2 2 2 2 35 90501–046L6 SPRING, COMPRESSION 2 2 2 2 36 5CU–1131V–00 SHAFT 1 1 1 1 1 37 91317–04008 BOLT 3 3 3 3 38 5CU–11991–00 HOUSING 1 1 1 1 1 39 5CU–11993–00 .GASKET 1 1 1 1 40 97007–05020 BOLT 4 4 4 4 4

Summary of the content on the page No. 7

FIG. 2 GOVERNOR REF. PARTNO. DESCRIPTION REMARKS NO. 1 4JY–11915–01 PLATE, THRUST 1 1 1 1 1 2 98907–05012 SCREW, BIND 1 1 1 1 3 90105–05002 BOLT, WASHER BASED 1 1 1 1 4 90201–057H5 WASHER, PLATE 1 1 1 1 5 90387–085E1 COLLAR 1 1 1 1 6 93104–08040 OIL SEAL 1 1 1 1 7 5CU–11990–00 PUSH ROD ASSY 1 1 1 1 8 3JE–11922–01 FORK, GOVERNOR 1 1 1 1 9 91317–04006 BOLT 2 2 2 2 10 93300–60801 BEARING (B0060) 1 1 1 1 KOYO 11 93300–60801 BEARING (B0060) 1 1 1 1 KOYO 12 5X4–11921–02 SHAFT, GOVERNOR 1 1 1 1 13 24X–

Summary of the content on the page No. 8

FIG. 3 CRANKSHAFT.PISTON REF. PARTNO. DESCRIPTION REMARKS NO. 1 5CU–11631–00–A0 PISTON (STD) 1 1 1 1 UR 5CU–11631–00–B0 PISTON (STD) 1 1 1 1 UR 5CU–11631–00–C0 PISTON (STD) 1 1 1 1 UR 5CU–11631–00–D0 PISTON (STD) 1 1 1 1 UR 2 5CU–11603–00 PISTON RING SET (STD) 1 1 1 1 3 5CU–11633–10 PIN, PISTON 1 1 1 1 4 93450–19052 CIRCLIP 2 2 2 2 5 93310–218A6 BEARING 1 1 1 1 6 5CU–11400–00 CRANKSHAFT ASSY 1 1 1 1 7 5CU–11410–00 .CRANKSHAFT 1 1 1 1 8 5CU–11420–00 .CRANKSHAFT 1 1 1 1 9 5CU–11681–00 .PIN, CRANK

Summary of the content on the page No. 9

FIG. 4 WATERPUMP REF. PARTNO. DESCRIPTION REMARKS NO. 1 5CU–12459–00 GEAR, IMPELLER SHAFT 1 1 1 1 2 5DJ–12451–00 IMPELLER, WATER PUMP 1 1 1 1 3 90201–08512 WASHER, PLATE 1 1 1 1 4 93109–11073 OIL SEAL 1 1 1 1 5 93102–12106 OIL SEAL (SD 12–22–5 HS) 1 1 1 1 6 93306–00105 BEARING (B6001) 1 1 1 1 7 90201–08784 WASHER, PLATE 1 1 1 1 8 99001–06600 CIRCLIP 1 1 1 1 9 5CU–12422–00 COVER, HOUSING 1 1 1 1 10 5CU–12428–00 GASKET, HOUSING COVER 2 1 1 1 1 11 93604–10011 PIN, DOWEL 2 2 2 2 12 90430–06014 GASKE

Summary of the content on the page No. 10

FIG. 5 RADIATOR.HOSE REF. PARTNO. DESCRIPTION REMARKS NO. 1 4SR–1240A–10 RADIATOR ASSY 1 1 1 1 2 91A20–05065 TUBE, FLEXIBLE VINYL 1 1 1 1 3 90467–09006 CLIP 1 1 1 1 4 4SR–12461–10 RADIATOR ASSY 1 1 1 1 5 5HD–12462–00 CAP, RADIATOR 1 1 1 1 6 5CU–12481–00 PIPE 1 1 1 1 1 7 4SS–12482–00 PIPE 2 2 2 2 2 8 5CU–12484–00 PIPE 4 1 1 1 1 9 90450–28014 HOSE CLAMP ASSY 4 4 4 4 10 90450–25037 HOSE CLAMP ASSY 2 2 2 2 11 90467–21068 CLIP 2 2 2 2 12 90480–15528 GROMMET 6 6 6 6 13 90387–0614M COLLAR 6 6 6 6 14 90

Summary of the content on the page No. 11

FIG. 6 INTAKE REF. PARTNO. DESCRIPTION REMARKS NO. 1 4XL–13610–00 REED VALVE ASSY 1 1 1 1 2 4XL–13613–00 .REED, VALVE 2 2 2 2 3 4XL–13616–00 .STOPPER, REED VALVE 2 2 2 2 4 98507–03008 .SCREW, PAN HEAD 4 4 4 4 5 92907–03100 .WASHER 4 4 4 4 6 4XL–13625–00 .SPACER, REED VALVE 1 1 1 1 7 5HC–13565–00 JOINT, CARBURETOR 1 1 1 1 8 91317–06020 BOLT 5 5 5 5 9 90464–06214 CLAMP 2 2 2 2 10 90450–51070 HOSE CLAMP ASSY 1 1 1 1 11 90450–70072 HOSE CLAMP ASSY 1 1 1 1 12 4SS–14401–10 AIR CLEANER CASE ASSY 1 1 1

Summary of the content on the page No. 12

FIG. 7 CARBURETOR REF. PARTNO. DESCRIPTION REMARKS NO. 1 5HC–14101–00 CARBURETOR ASSY 1 1 1 1 5HC–14101–10 CARBURETOR ASSY 1 1 2 4JT–14171–00 .PLUNGER, STARTER 1 1 1 1 3 4SR–14985–00 .FLOAT 1 1 1 1 4 4JT–14984–00 .GASKET, FLOAT CHAMBER 1 1 1 1 5 4MX–14115–00 .PLUG, SCREW 1 1 1 1 6 4MX–14561–00 .O–RING 1 1 1 1 7 4MX–14392–00 .VALVE, NEEDLE 1 1 1 1 8 4XL–14146–00 .PLATE 2 2 2 2 9 4MX–14948–07 .JET, SLOW (#50) 1 1 1 1 STD 4SR–14948–02 .JET, SLOW (#38) 1 1 1 1 AP 4SR–14948–03 .JET, SLOW (#40) 1 1 1

Summary of the content on the page No. 13

FIG. 7 CARBURETOR REF. PARTNO. DESCRIPTION REMARKS NO. 10 4SR–14916–CJ .NEEDLE (N3CJ) 1 1 1 1 AP 4SR–14916–EG .NEEDLE (N3EG) 1 1 1 1 AP 4SR–14916–EH .NEEDLE (N3EH) 1 1 1 1 AP 4SR–14916–EW .NEEDLE (N3EW) 1 1 1 1 AP 4SR–14916–EJ .NEEDLE (N3EJ) 1 1 1 1 AP 11 4MX–14919–00 .CLIP 1 1 1 1 12 5HC–14340–A7 .VALVE ASSY 1 1 1 1 13 5HC–14261–00 .HOLDER 1 1 1 1 14 5HC–14126–00 .GASKET 1 1 1 1 15 4SR–14105–00 .PILOT SCREW SET 1 1 1 1 16 5HC–14131–00 .SPRING, THROTTLE VALVE 1 1 1 1 17 663–14159–00 .CLIP 1 1 1

Summary of the content on the page No. 14

FIG. 7 CARBURETOR REF. PARTNO. DESCRIPTION REMARKS NO. 23 4MX–14943–95 .JET, MAIN (#188) 1 1 1 1 AP 4MX–14943–45 .JET, MAIN (#190) 1 1 1 1 AP 24 4MX–14194–00 .RING 1 1 1 1 25 98502–04012 .SCREW, PAN HEAD 2 2 2 2 26 4XL–1410E–00 .HOSE 1 1 1 1 27 4JT–1494F–09 .JET (#85) 1 1 1 1 STD 4JT–1494F–07 .JET (#50) 1 1 1 1 AP 4JT–1494F–11 .JET (#60) 1 1 1 1 AP 4JT–1494F–13 .JET (#65) 1 1 1 1 AP 4JT–1494F–15 .JET (#70) 1 1 1 1 AP 28 5HC–14146–00 .PLATE 1 1 1 1 29 98580–04006 .SCREW, PAN HEAD 1 1 1 1 30 5HC–1

Summary of the content on the page No. 15

FIG. 8 EXHAUST REF. PARTNO. DESCRIPTION REMARKS NO. 1 5CU–14610–00 EXHAUST PIPE ASSY 1 1 1 1 1 2 93210–53638 O–RING 2 2 2 2 3 90507–20052 SPRING, TENSION 2 2 2 2 4 5CU–14771–00 STAY, MUFFLER 1 1 1 1 1 5 90480–16561 GROMMET 1 1 1 1 6 90387–063G3 COLLAR 1 1 1 1 7 90201–06071 WASHER, PLATE 1 1 1 1 8 483–14781–02 STAY, MUFFLER 2 1 1 1 1 9 95027–06012 BOLT, FLANGE 1 1 1 1 10 90119–06192 BOLT, WITH WASHER 1 1 1 1 11 95027–06025 BOLT, FLANGE 1 1 1 1 12 95027–08012 BOLT, FLANGE 1 1 1 1 13 90201–08730 WA

Summary of the content on the page No. 16

FIG. 9 CRANKCASE REF. PARTNO. DESCRIPTION REMARKS NO. 1 5CU–15111–01 CRANKCASE 1 1 1 1 1 2 5CU–15121–01 CRANKCASE 2 1 1 1 1 3 91317–06050 BOLT 7 7 7 7 4 91317–06060 BOLT 1 1 1 1 5 91317–06070 BOLT 3 3 3 3 6 4JT–15381–01 PLATE, BEARING COVER 2 2 2 2 7 90149–06326 SCREW 2 2 2 2 8 353–13115–01 CONNECTOR, SUCTION PIPE 1 1 1 1 9 90445–08605 HOSE 1 1 1 1 10 5CU–15454–00 GASKET, AIR CLEANER COVER 1 1 1 1 1 11 93612–16254 PIN, DOWEL 2 2 2 2 12 90387–1712Y COLLAR 2 2 2 2 13 4L0–17471–00 PLATE, COVER 1 1

Summary of the content on the page No. 17

FIG. 10 CRANKCASECOVER1 REF. PARTNO. DESCRIPTION REMARKS NO. 1 5CU–15411–00 COVER, CRANKCASE 1 1 1 1 1 2 5CU–15451–00 GASKET, CRANKCASE COVER 1 1 1 1 1 3 98507–06030 SCREW, PAN HEAD 5 5 5 5 4 92907–06600 WASHER, PLATE 5 5 5 5 5 5CU–15421–00 COVER, CRANKCASE 2 1 1 1 1 6 5HC–17466–00 GUIDE, CHAIN 1 1 1 1 7 98507–06035 SCREW, PAN HEAD 2 2 2 2 8 92907–06600 WASHER, PLATE 2 2 2 2 9 5CU–15431–00 COVER, CRANKCASE 3 1 1 1 1 10 5CU–15462–00 GASKET, CRANKCASE COVER 3 1 1 1 1 11 99530–08016 PIN, DOWEL 2 2

Summary of the content on the page No. 18

FIG. 11 STARTER REF. PARTNO. DESCRIPTION REMARKS NO. 1 5CU–15601–01 KICK SHAFT ASSY 1 1 1 1 2 90201–20685 .WASHER, PLATE (0.5T) 1 1 1 1 3 93410–20038 .CIRCLIP 1 1 1 1 4 90501–16107 .SPRING, COMPRESSION 1 1 1 1 5 90201–167P7 .WASHER, PLATE 1 1 1 1 6 99009–16400 .CIRCLIP 1 1 1 1 7 5CU–15664–00 .GUIDE, SPRING 1 1 1 1 8 90508–305B0 .SPRING, TORSION 1 1 1 1 9 90201–162H4 WASHER, PLATE 1 1 1 1 10 3Y6–15674–00 GUIDE, RATCHET WHEEL 1 1 1 1 11 214–15686–00 WASHER, LOCK 1 1 1 1 12 97027–06016 BOLT 2 2 2 2

Summary of the content on the page No. 19

FIG. 12 CLUTCH REF. PARTNO. DESCRIPTION REMARKS NO. 1 5DJ–16111–00 GEAR, PRIMARY DRIVE 1 1 1 1 2 90387–2513A COLLAR 1 1 1 1 3 5CU–11956–00 GEAR, GOVERNOR DRIVE 1 1 1 1 4 90201–105P3 WASHER, PLATE 1 1 1 1 5 90105–10445 BOLT, WASHER BASED 1 1 1 1 6 5DJ–16150–00 PRIMARY DRIVEN GEAR COMP. 1 1 1 1 7 4EW–16371–01 BOSS, CLUTCH 1 1 1 1 8 5HC–16351–00 PLATE, PRESSURE 1 1 1 1 1 9 4X7–16325–00 PLATE, CLUTCH 2 7 7 7 7 10 3XK–16321–00 PLATE, FRICTION 8 8 8 8 11 90501–23141 SPRING, COMPRESSION 6 6 6 6 12 9015

Summary of the content on the page No. 20

FIG. 12 CLUTCH REF. PARTNO. DESCRIPTION REMARKS NO. 28 90430–05242 GASKET 1 1 1 1 C3 5HC1 5HC2 5HC3 5HC4


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