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Airport Systems
Installation and Operation Guide
for
Programmable Logic Controller
Health Monitoring System
Model 40002083
Manual Number EPM40002083-001
Honeywell Airport Systems
550 State Route
Urbana, OH 43078
Phone (937) 484-2000
Fax (937) 484-2101
www.oblighting.com
Copyright 2007 Honeywell International
All Rights Reserved
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Airport Systems HISTORY OF REVISIONS Rev. Comment ECO# Approved Date 1 Preliminary NOTICE The integrity and reliability of Honeywell airport lighting systems are dependent on the use of Honeywell parts and components. To ensure the optimum performance and reliability of your Honeywell system, it is strongly advised that only components and modules provided by Honeywell be used. The following is Honeywell’s standard Limited Warranty for Airport Systems Products (“Pro
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Airport Systems DISCLAIMERS This manual could contain technical inaccuracies or typographical errors. Honeywell reserves the right to revise this manual from time to time of the contents thereof without obligation of Honeywell to notify any person of such revision or change. Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and Honeywell disclaims any liability for damages or detriments suffered as a result of
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Airport Systems TABLE OF CONTENTS 1.1 LIMITED WARRANTY .................................................................................................................. I SAFETY INFORMATION................................................................................................V SECTION 2. GENERAL INFORMATION.....................................................................2-1 2.1 SCOPE ......................................................................................
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Airport Systems TABLE OF FIGURES Figure 2.2-1 PLCHMR Module .....................................................................................2-3 Figure 2.2-2 Master Controller with PLCHMR Module Installed ...................................2-4 Figure 2.2-3: Model SGF-60E Flash Head...................................................................2-5 Figure 3.3-1 Model SGC-60 Master Controller with MCU High-lighted .......................3-4 Figure 3.3-2 PLCHMR Module Mounted on
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Airport Systems SAFETY INFORMATION This section contains general safety instructions for using your Honeywell equipment. Task and equipment-specific Warnings are included in other sections of this manual where appropriate. Read all Warnings and follow all instructions carefully. Failure to do so may result in personal injury, death, or property damage. To use this equipment safely, refer to the following: 1. Refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of Airport Vis
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Airport Systems QUALIFIED PERSONNEL The term “qualified personnel” is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance, and repair. Qualified personnel are physically capable of performing the required tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain, and repair the equipment. It is the responsibility of the company operating this equipment to see that its p
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Airport Systems WARNING! KEEP AWAY FROM LIVE CIRCUITS. OPERATION AND MAINTENANCE PERSONNEL MUST OBSERVE ALL SAFETY REGULATIONS AT ALL TIMES. DO NOT CHANGE PLUG-IN COMPONENTS OR MAKE ADJUSTMENTS INSIDE EQUIPMENT WITH THE HIGH VOLTAGE SUPPLY ON. UNDER CERTAIN CONDITIONS, THERE IS A POTENTIAL FOR SERIOUS INJURY FROM CIRCUITS WITH POWER CONTROLS IN THE OFF POSITION. THIS IS DUE TO CHARGES RETAINED BY THE CAPACITORS. TO AVOID SERIOUS INJURY, ALWAYS DISCONNECT POWER, THEN DISCHARGE
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Airport Systems SECTION 2. GENERAL INFORMATION 2.1 Scope This manual provides information about the installation, operation, and maintenance of the Programmable Logic Controller Health Monitoring and Reporting (PLCHMR) System manufactured by Honeywell. 2.2 General Description The PLCHMR system is a retrofitable health monitoring and reporting system for Honeywell’s high intensity flashing white obstruction lighting system. A majority of the system’s functionality is contributed by
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Airport Systems 2.2.3 Model SGF-60-E Flash-head replacement Micro-Controller Unit The SGF-60E Flash-head (see Figure 2.2-3) is a micro-controller based system that is designed to control a capacitor discharge xenon flash tube unit. The Flash-head receives its flash interval, timing, flash intensity commands from, and returns status to the Master Controller via the SCSM. Replacement MCUs are provided as part of the upgrade kit (P/N 40002084-001 and replaces old MCU P/N40000324-001).
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Airport Systems PLCHMR Configuration Serial Port Power On LED Power Supply Single Board Computer Top view Side view Relay Interface StrobeGuard Card Mounting Plate Control and Status Network wiring. Figure 2.2-1 PLCHMR Module PLC Health Monitoring & Reporting Sys 2-3 Manual EPM40002083-001 Rev -
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Airport Systems Figure 2.2-2 Master Controller with PLCHMR Module Installed PLC Health Monitoring & Reporting Sys 2-4 Manual EPM40002083-001 Rev -
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Airport Systems + AC - AC Figure 2.2-3: Model SGF-60E Flash Head PLC Health Monitoring & Reporting Sys 2-5 Manual EPM40002083-001 Rev - C NC NO C C NC NO NC NO
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Airport Systems Safety Precautions The following general safety precautions must be observed during all phases of operation, service, and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of this equipment. Honeywell assumes no liability for the customer’s failure to comply with these requirements, as listed below. 1. Any interruption of the protectiv
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Airport Systems 8. Capacitor Discharge Procedure. Attach one end of the capacitor discharge tool to chassis ground first, then the other end to any of the relay terminals. Hold for 3 seconds, or until the indicator turns off. PLC Health Monitoring & Reporting Sys 2-7 Manual EPM40002083-001 Rev -
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Airport Systems WARNING! This system uses lethal voltages in the Flash-head. Unless absolutely necessary, do not attempt to service or adjust the equipment with AC line power applied. Safety interlock switches are provided in the Flash-head enclosure to interrupt main AC power to the power supply. These interlock switches are activated when the Flash-head door is opened in a conventional manner. No interlock is provided when other means of access are used. Do not tamper with the
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Airport Systems 2.3 Specifications Electrical Input: PLCHMR Module .................................................................................... 3 Watts. 5 VDC. Mechanical Properties: PLCHMR Module Weight.............................................................................................2 pounds (4.4 kg) Dimensions ......................................5.6"w (142mm) x 5.7"h (145mm) x 2"d (51mm) Operating Environment: Operating Temperature.............
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Airport Systems SECTION 3. INSTALLATION & POWER UP WARNING! Modifications to the Power Supply are required for certain applications. Remove input power at circuit breakers and discharge capacitors with an approved grounding rod before attempting any necessary modifications. 3.1 Unpacking Carefully unpack each item and remove any internal packing material from the PLCHMR. Carefully check the supplied materials with the PLCHMR bill of materials. There are many small items that sh
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Airport Systems • POWER SWITCH: Toggle switch that turns input AC line power on/off in the Master Controller. Does not affect AC power to the Flash-heads. Input voltage is present at terminal block PB1, even with the power switch turned off. • RESET Switch: Momentary pushbutton that resets the Master Controller. Switch must be held for about one second to activate. • REMOTE / LOCAL Mode Switch: Two-position toggle switch that permits manual (local) selection of the flash intensity
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Airport Systems MCU’s socket has a notch along the outside edge on one of the short sides this is the top side of the socket. CAUTION! Do not use excessive force when you remove or install the chip from/into its socket. Excessive force can bend or damage the MCU Pins or the socket. Step 1 Gently remove the old MCU using a small flat head screwdriver to pry it free of its socket. Set aside the old MCU. Step 2 Carefully place the new MCU in the empty socket with top of the MCU and
