Caterpillar TAURUS 70 user manual

User manual for the device Caterpillar TAURUS 70

Device: Caterpillar TAURUS 70
Category: Air Compressor
Manufacturer: Caterpillar
Size: 2.28 MB
Added : 6/15/2014
Number of pages: 83
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Summary of the content on the page No. 1

TAURUS 70
Turbomachinery Package Specification
Oil & Gas Applications
Compressor Set and
Mechanical Drive

Summary of the content on the page No. 2

TURBOMACHINERY PACKAGE SPECIFICATION TM Taurus 70 Compressor Set and Mechanical Drive Solar Turbines Incorporated P.O. Box 85376 San Diego, CA 92186-5376 Caterpillar is a trademark of Caterpillar Inc. Solar, Taurus, SoLoNOx, and Turbotronic are trademarks of Solar Turbines Incorporated. All other trademarks, service marks, or registered trademarks appearing in this specification are the intellectual property of their respect

Summary of the content on the page No. 3

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Table of Contents 1 INTRODUCTION.....................................................................................................................5 1.1 General Description........................................................................................................5 1.2 Overview...................................................................................................................

Summary of the content on the page No. 4

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive 17 QUALITY ASSURANCE AND TESTING .............................................................................67 17.1 Quality Assurance ........................................................................................................67 17.2 Testing..........................................................................................................................67 18 PRESERVATION, INSTALLATION, AN

Summary of the content on the page No. 5

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Table of Figures Figure 1. Typical Taurus 70 Gas Turbine Mechanical Drive......................................................6 Figure 2. Typical Taurus 70 Mechanical Drive Service Connections ........................................7 Figure 3. Typical Taurus 70 Two-Shaft Gas Turbine...............................................................10 Figure 4. Typical Combustion Process ....................

Summary of the content on the page No. 6

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive 1 Introduction 1.1 General Description Solar Turbines Incorporated is a worldwide leader in the design, manufacture, and installation of industrial gas turbines. Solar's 40 years of experience integrating high technology with fluid compression, liquid pumping, power generation, and cogeneration applications has resulted in more than 12,500 gas turbine installations in 93 countries around the world. Solar ga

Summary of the content on the page No. 7

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive 2 Taurus 70 Gas Turbine Mechanical Drive 2.1 General Description The Taurus 70 gas turbine mechanical drive package is completely integrated and fully operational, equipped with the accessories and auxiliary systems required for operation. In addition to the standard package features, a wide array of optional equipment is available to meet customers’ installation and operation requirements. The driver packa

Summary of the content on the page No. 8

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive • Ancillary air inlet system • Ancillary exhaust system • Package enclosure (if specified) with: − Ventilation system − Fire detection and suppression system − Combustible gas detection 2.2.1 Package Electrical System The onskid package electrical system can be furnished to meet the following certification requirements: • National Electrical Code (NEC) • Canadian Electrical Code (CEC) • Conformité Eu

Summary of the content on the page No. 9

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Table 1. Package Specifications Dimensions Approximate Package Measurements Height, Unenclosed 3.27 m (10 ft 9 in.) Height, Enclosed 3.66 m (12 ft 0 in.) Width (to skid edges) 2.64 m (8 ft 8 in.) Width (including lifting bollards) 2.90 m (9 ft 6 in.) Length, Engine Skid 7.70 m (25 ft 3 in.) Approximate Package Weights Gearbox (If Applicable) 1630 kg (3,600 lb) AC Start Motor Assembly 380 k

Summary of the content on the page No. 10

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Single-Phase Lighting and Space Heater Voltage Optional Package Lighting and Space Heater 120, 220, 230, or 240 VAC, 50 Hz or 60 Hz Voltage Ratings Ingress Protection (IP) Ratings On-skid Junction Boxes IP56 to IP66 Control Console IP50 Battery Charger, NEC IP22 Battery Charger, CE IP31 Solar’s Applicable Engineering Specifications ES 9-56 Fusion Welding ES 9-58 Standard Paint Program – Turbo Machiner

Summary of the content on the page No. 11

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive 3 Taurus 70 Gas Turbine 3.1 General Description The two-shaft Taurus 70 gas turbine (Figure 3) is a completely integrated and self- contained prime mover. The gas turbine combines high performance operation with rugged industrial construction. This design philosophy allows for high efficiency, low maintenance, and a long service life. The Taurus 70 gas turbine is designed for a high degree of compliance with

Summary of the content on the page No. 12

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Figure 4. Typical Combustion Process 3.1.2 SoLoNOx Combustion System (Optional) In addition to the conventional combustion system, Solar’s proprietary SoLoNOx dry emissions system reduces pollution by limiting the formation of nitrous oxides (NOx), carbon monoxide (CO), and unburned hydrocarbons (UHC). This system uses lean premix combustion to lower the maximum flame temperature and reduce pollution

Summary of the content on the page No. 13

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Protective Coatings Compressor Rotor and Stator Blades Inorganic Aluminum Nozzles, First and Second Stage Precious Metal Diffusion Aluminide Blades, First and Second Stage Precious Metal Diffusion Aluminide Performance 7690 kW (10,300 hp), See Note (a) Output Power Heat Rate 10,340 kJ/ kW-hr (7310 Btu/ kW-hr) Exhaust Flow 95 630 kg/hr (210,830 lb/hr) Exhaust Temperature 495°C (920°F) Vibration Monitor

Summary of the content on the page No. 14

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive 4 Solar Compressor Set Packages 4.1 Compressor Set Packages Solar offers complete and fully integrated compressor set packages with the Taurus 70 gas turbines driving one or more Solar centrifugal gas compressors (Figure 5). The packages are fully operational and include all the necessary accessories, auxiliary and control systems. The compressor sets combine the gas turbine driver with matching integrated

Summary of the content on the page No. 15

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive For more details about Solar centrifugal compressors, please consult Solar’s engineering for project specific gas compressors. Figures 6 and 7 show the internal construction of typical Solar compressors. Figure 6. Cutaway Diagram of a Solar Gas Compressor Figure 7. Cross Section of a Solar Gas Compressor © 2009 Solar Turbines Incorporated. All rights reserved. TPS70CSMD/309 14

Summary of the content on the page No. 16

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Table 3. Typical Solar Gas Compressors Maximum Pressure Maximum Flow Maximum Total Head Compressor Number Rating Family of Stages 3 3 kPa psig m /min ft /min kJ/kg ft-lb /lb f m For Gas Production Applications C16 1-10 20 700 3000 50 1800 215 72,000 C33 1-12 15 510 2250 270 9500 325 108,000 C40 1-6 17 240 2500 255 9000 255 85,000 C50 1-5 10 350 1500 565 20,000 285 95,000 C51 1-8 20 700 3000 425 15,000

Summary of the content on the page No. 17

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Seal Gas System The seal gas system consists of a primary and secondary gas face seal to prevent the escape of process gas for each shaft end. The primary dry seal takes the full pressure drop. It is used to provide the main sealing function. The secondary or backup seal acts as an emergency barrier between the process gas and the atmosphere and operates at a zero pressure differential. The system can use c

Summary of the content on the page No. 18

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive 4.2.7 Hydrostatic Testing Hydrostatic pressure testing of all compressor casings and end caps is done per API 617 for 30 minutes at 1.5 times the maximum casing design pressure, regardless of application. Test water is treated with a wetting agent to allow better penetration of possible casing defects. After the hydro and final magnetic particle test, the casing is steam cleaned and bead blasted for surface

Summary of the content on the page No. 19

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive 5 Mechanical Drive Packages 5.1 Mechanical Drives The Taurus 70 gas turbine mechanical-drive package is designed for a variety of driven equipment, including centrifugal pumps and centrifugal, rotary, and reciprocating compressors. The Taurus 70 gas turbine is well suited to drive pumps and compressors, where its variable-speed capability can be used to advantage in adjusting to changing specific gravity an

Summary of the content on the page No. 20

Turbomachinery Package Specification Taurus 70 Compressor Set and Mechanical Drive Single-Source Responsibility Solar is able to provide overall coordination to ensure that the unitized package will perform to its full potential with a minimum of installation time and cost. Performance characteristics of the driver and driven equipment are analyzed to provide an optimum match at design and off-design conditions. Installation drawings and technical manuals are prepared for customer use, det


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