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Grass Collection System
with Dump Hopper
200 Series
Owner/Operator & Parts Manual
Model
892031
00466300A 3/07
Printed in USA
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TABLE OF CONTENTS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3. Review control functions and operation of the unit. DISCLAIMER Do not operate the unit unless all controls function Gravely reserves the right to discontinue, change, and as described in this manual. improve its products at any time without notice or 4. Review recommended lubrication, maintenance obligation to the purchaser. and adjustments. The descriptions and specifications contained in this 5. Review Limited Warranty Policy. manual were in effect at printing. Equipment described
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Keep hands and body clear of moving parts when 1. DANGER! dumping container. To Avoid Serious Injury Return handle to locked position. DO NOT operate mower unless guards are in place or grass pump and entire Use care when tilting unit back to access tractor engine. bagger are attached. Be sure to return handle to locked position. Use care when turning or backing. Unit protrudes behind OL4840 tractor. 6. Caution ALWAYS wear adequate hearing protection. OL4690 Keep hands and body clear when d
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Protect eyes, face and head from objects that may be SAFETY RULES thrown from unit. Wear appropriate hearing protection. Read, understand, and follow all safety practices in this Avoid sharp edges. Sharp edges can cut. Moving parts Manual, Owner/Operator Manual, and Engine Manual can cut off fingers or a hand. before beginning assembly. Failure to follow instructions could result in personal injury and/or damage to unit. ALWAYS keep hands and feet away from all rotating parts during opera
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ALWAYS allow adequate clearance for unit, attachments, Grass catcher components are subject to wear, damage operator and objects in work area when turning. Slow and deterioration, which could expose moving parts or down before turning. allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, NEVER carry passengers. when necessary. If you cannot back up a slope or you feel uneasy on it, do not mow it. Mow up and down slopes, not across them.
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ASSEMBLY Item Description Qty Part Number WARNING: AVOID INJURY. Read and 23 Bolt 5/16-18 x 4-1/2 2 06228300 understand the entire Safety section before 24 3/8-16 x 3 Hex Bolt 6 05957800 proceeding. 25 23/64 / 3/8 x 3-1/4 Clevis Pin 2 02747500 26 3/8-16 x 1/2 Tapping Screw 4 07412900 TOOLS REQUIRED 27 3/8-16 x 2 Hex Bolt 1 05963300 � Wrenches: 7/16", 1/2", 9/16" 28 3/8-16 Flange Nuts 2 06534900 �Drill 29 Ball Joint 1 00192400 � 13/32" Drill bit 30 Latch Rod 1 00192300 � Utility Knife
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48 1 47 2 3 4 6 41 5 15 16 7 17 14 37 8 40 10 13 30 11 9 12 39 ODD0182 MOUNTING HARDWARE 21 19 22 20 18 23 24 46 25 44 45 26 43 38 27 42 36 28 35 ODd0436 34 33 29 32 31 Figure 2 8
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INSTALLATION 14 Adjust the Parking Brake 27 NOTE: The additional weight of the grass container requires a parking brake re-adjustment. 42 33 1. Remove the rear wheels. 2. Set the spring length and return gap as shown 28 below. 28 1/16-in. (1.59 mm) 1-1/4-in. (3.18 cm) 30 29 31, 32 Item Description Item Description 14 Lift Handle 31 5/16-24 Hex Nut OF3303 27 3/8-16 x 2 Hex 32 5/16 Lock Figure 3 Bolt Washer 28 3/8-16 Flange 33 Rue Ring Cotter 3. Replace the rear wheels. Tighten the lug nut
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NOTE: Two people should install the grass inlet. Install the grass inlet from the inside of the grass container and point the inlet down to the ground. Then, while one person aligns the mounting clamps with the holes in the side of the aluminum container, the other person tightens the machine screws. Mounting 33, 46 Clamps 2 43, 44, 45 41 36, 37 39 24 34, 35 33 Door Opening Rear Bumper Linkage Figure 6 19, 24 INSTALL COUNTERWEIGHTS Item Description Item Description 19 3/8-16 Nyloc 37 P
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5 23 Front Blower 18 Baffle (item 6 Footrest or 7) 12 10 Mower Deck Baffle Measurements 52-Inch 5-3/4 Inches 60-Inch 2-7/8 Inches 8 72-Inch No Baffle Required 25 Figure 8 3. Remove the blower cover. 4. Choose the appropriate finger guard according to the mower deck size: � 52-inch mower decks use part number 00483851 (1 notch, 8" long). � 60 & 72-inch mower decks use part number 00491851 (3 notches, 5.50" long). 5. Install the finger guard with two 1/4-20 x 1/2 hex bolts (item 21) and to
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15 Idler Disengage Blower Cover and Hardware 26 Detent 15 Pin Bend tab down as needed to 13 20 obtain a snug fit onto mower deck assembly. 6, 7 ODd0234 Item Description Item Description 16 26 Ppt0090 13 V-Belt 15 Blower Assembly 47, 48 21 Figure 11 Item Description Item Description 4. Connect the drive belt to the deck pulley. 15 Blower Assembly 16 Finger Guard 6, 7 Front Baffle (not 21 1/4-20 x 1/2 Hex Blower needed on 72" Bolt Assembly decks) Pulleys 20 1/4-20 Locking 26 3/8-16 x 1/2
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INSTALL HOSE (FIGURE 15) 4 Washers for 52-inch decks Connect the Discharge Hose 1. Trim the hose to the required length. For 52-inch and 60-inch Decks, trim the hose so the hose does not pull tight when the grass container is in the dump position and the deck is set to its lowest cutting height. For 72-inch decks no trimming is required. 2 Washers for 60- 2. Connect the hose to the blower assembly and then & 72-inch decks to the collector inlet. Secure the hose to the Figure 13 collector
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REMOVAL REMOVING BAGGER KIT CAUTION: Deflected material may cause injury. 1. Remove the hose from the blower assembly and ALWAYS operate mower with bagger cover collector inlet (see figure 15 on page 13). closed and secured, blower assembly fastened 2. Remove belt cover. securely, or with chute deflector in operating 3. Remove V-belt from double pulley (see figure 12 on position. page 12). 4. Remove blower assembly (see figure 11 on CAUTION: Always install counterweights on page 12). fro
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5. Reinstall hose. WARNING: PINCH POINT! Use extreme NOTE: Perform steps 6 and 7 if clog is in blower caution when unclogging blower assembly. assembly. Impeller can cut or pinch your hand, even when not in operation. Wear sturdy gloves when WARNING: Blades rotate when impeller rotates. working near impeller. Impeller rotates when blades rotate. Block blades to prevent rotation before proceeding. If hose or blower assembly gets clogged, stop forward motion and allow unit to clear itself.
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STORAGE Clean plastic surfaces with sponge and mild detergent. WARNING: AVOID INJURY. Read and Dry with a soft cloth. understand the entire Safety section before Remove all debris from mesh bags before storing. proceeding. Remove all dirt, grease, leaves, etc. from unit. IMPORTANT: NEVER spray unit with high-pressure Store in a clean, dry area. water. DO NOT store unit outdoors. Ensure all fasteners are properly tightened. Inspect moving parts for damage and wear. Touch up all rusted or chi
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PARTS LIST DECALS 11 8 5 9 6 1 13 10 7 12 2 07742300B 3 4 052255 Item Part No. Qty. Description 1 07735200 2 Decal, Danger 2 07742300 1 Decal, Warning 3 08088200 1 Decal-Caution, Grass Pump 4 05225500 1 Decal, Gravely 5 05360200 1 Decal, Warning 6 05360600 1 Decal, Important 7 05360300 1 Decal, Hearing Warning 8 05360800 1 Decal, Hot Surface Warning 9 05361000 1 Decal, Operation 10 05360500 1 Decal, Pinch Point Caution 11 05360400 1 Decal, Rotating Parts Warning 12 05360700 1 Decal, Lift H
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COUNTERWEIGHTS 2 1 4 7 3 5 6 ODd0326 Item Part No. Qty. Description 1 06228300 1 Bolt .312-18 x 4.5 2 01542200 4 Counterweight 3 07531700 2 Knob, Wing .312-18 UNC (Tool-less hardware option) 4 06400006 2 Washer, Flat Steel .406 x 1.50 x .245 5 02747500 2 Pin-Clevis .368/.373 x 3.25 6 00451851 1 Weldment, Weight Plate 7 06701000 2 Hair Pin 18
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––– NOTES ––– 19
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GRASS CONTAINER ASSEMBLY 30 4 29 6 28 7 27 8 26 31 25 5 9 24 23 10 22 21 20 19 18 11 13 17 16 15 12 14 1 33 32 34 35 2 3 38 37 40 36 39 20
