Summary of the content on the page No. 1
INSTALLATION AND OPERATION MANUAL
Pellet-Fired
Fireplace Insert
Save These Instructions
For Future Reference
P/N 775,229M, Rev. C, 11/2008
Pellet Insert
Model Winslow™ (PI40)
A French manual is available upon request. Order P/N 775,229CF.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce
Portland
775,229CF.
US
Report No. 050-S-14b-2 These appliances must be properly installed and operated in order to prevent the possibility
of a house fir
Summary of the content on the page No. 2
10. APPROVED FUEL: This appliance is designed specifically for IMPORTANT SAFETY AND WARNIING use only with pelletized wood fuels only. This appliance is designed and approved for the burning of wood residue pellets INFORMATION with up to 3% ash content. This appliance is NOT approved to burn cardboard, nut hulls, cherry pits, corn, etc. regardless READ THIS MANUAL IN ITS ENTIRETY AND UNDER- if it is in pellet form. Failure to comply with this restriction STAND THESE RULES TO FOLLOW FOR SA
Summary of the content on the page No. 3
CONGRATULATIONS! Pellet Fuel ................................................................ Page.19 Corn Fuel ................................................................. Page.19 When you purchased your new pellet stove, you joined the ranks of Cautions .................................................................. Page.19 thousands of individuals whose answer to their home heating needs, aesthetics, efficiency and our environment. We extend our continued Cleaning and Maintenance
Summary of the content on the page No. 4
Surge Protectors - A surge protector is recommended to ensure the PLANNING YOUR INSTALLATION stove’s electrical components are not damaged due to a surge in the electrical supply. Only high quality protectors should be used - cheap Questions To Ask Local Building Official ones do not provide the protection needed. A correct installation is critical and imperative for reducing fire hazards and perilous conditions that can arise when wood pellet burning appliances Smoke Detectors - Since ther
Summary of the content on the page No. 5
• BTU CONTENT: There are a number of variations in pellet fuels that are FEATURES AND SPECIFICATIONS not included in PFI standards. For example, BTU (heat value) content may range from just under 8,000 to almost 9,000 Btu, depending upon species and region of the country and other variables. Installation Options • Residential Corn Specifications: Use only clean-shelled corn with a moisture content • Vented vertical and horizontal (see venting instructions) • Manufactured home and mobile home
Summary of the content on the page No. 6
-1/ ” Minimum Screen Pocket is Needed for the Control INSERT DIMENSIONS Board (not applicable if P/N 7903 ZC Surround Kit is used*) Front View 15-1/ ” 15” 3” (584mm) 6-1/4” (394mm) (381mm) Minimum (667mm) 36” (914mm) Minimum* Control Board Side Surround 3-3/8” Panel (594mm) * This fireplace insert can fit into a fireplace with a narrower width in the front (32” min. instead of 36” min.) when the 3” Deep ZC Surround Kit is used (P/N 79032). See F
Summary of the content on the page No. 7
Combustible Wall CLEARANCES TO COMBUSTIBLES HEARTH PROTECTION The floor protector must be a non-combustible material extending IMPORTANT beneath the insert from the surround panels forward and to the front and sides as shown in Figure 7. Important, if anything other than a • Minimum clearances specified may not allow masonry hearth is used in the installation you must use the Heat Kit (Cat. No. 7904). for ease of operation and maintenance (please take this in to
Summary of the content on the page No. 8
Vent Termination Requirements: INSTALLATION If the insert is not vented vertically, the following apply: Control Board Installation 1. Do not terminate the vent in any enclosed or semi-enclosed areas such as a carport, garage, attic, crawlspace, narrow walkway, closely The Winslow PI40 insert is shipped with the control board wrapped and fenced area, under a sundeck or porch, or any location that can build placed behind the firebox. To install the control board, unwrap it and up a concent
Summary of the content on the page No. 9
Vent Termination Locations Air Supply Inlet Vent Terminal Vertical Terminal Area Where Terminal Is Not Permitted 24” (610mm) Vertical Terminal G (From Eave) 24” (610mm) A D E Fixed Closed B B N C H L M B B K F J A B Able To Open A = Clearance above grade, veranda, porch, deck, or balcony (min. L = Clearance to a mechanical air supply inlet *(min. 120”/3.1m) 12”/30cm) M = **Clearance above paved sidewalk or a paved driveway located on B = Clearance to window or door that may be opened (min. 12”/
Summary of the content on the page No. 10
The recommended pipe installation is running the pellet pipe *The block off panel should be from the insert all the way to the top of the chimney. However, air tight to ensure smoke does the pipe may terminate inside the chimney above the damper if not enter the house and to help establish chimney draft when the the chimney is sealed below the pellet pipe termination with a pipe does not terminate at the top block off panel (see Figure 10). The insert can also be vented of the chimney
Summary of the content on the page No. 11
Fireplace Installation Using Standard Surround Kits Mobile Home Installations (P/N 79004, 79005, 79006 and 79007) The following steps are required for installation of the Winslow™ FIREPLACE OPENING C/L PI40 insert in mobile homes. See Figure 12 . 1. Connecting the Winslow PI40 insert to outside combustion 36" FIREPLACE OPENING air is optional, except in mobile home installations and when required by local building codes. The insert’s air intake will accept 2” ID pipe to accommodate outside
Summary of the content on the page No. 12
Outside Air Installations Door Trim Installation Instructions Parts List (A) Connecting the Winslow PI40 insert to outside combustion air is optional, Qty except in mobile home installations and when required by local building (2) Trim Pieces (Gold, Nickel, Brushed Nickel or Black Nickel) codes. The fireplace insert’s air intake will accept 2” ID pipe to accommodate (6) #10 nuts outside air installations. The air intake on the exterior of the home should (6) #10 washers always be located
Summary of the content on the page No. 13
4. Place one washer on each stud. Using a 3/8” nut driver, snug up the A nuts on each piece of trim. Do not finish tightening the nuts yet. See Figure 19 . Trim Pieces 5. There should be approximately a 7/8” (22 mm) gap between the top edge of the upper trim and the top edge of the door and a 1-1/2” (38 mm) gap between the bottom trim to the bottom of the door. Visually inspect the alignment of the trim and adjust if necessary. See Figure Trim Nuts 20. #10 washers 6. Finish tightening nuts
Summary of the content on the page No. 14
Door Grill Installation Instructions 3. Rotate the grill back to the horizontal position and re-install the four button head screws through the two holes at each end of the grill and Parts Needed into the insert body. See Figures 23 and24 . Qty (4) Button Head Screws (already in place in insert) Tools Required: 1/8” allen wrench Rotate Grill Back To Horizontal Position To install the Grill: 1. Remove the four button head screws from body of the insert with a 1/8” allen wrench. See Figure2
Summary of the content on the page No. 15
Brick Panel Installation 2. Remove all pellets and ash from the firebox to ensure a proper fit for the brick panel. Option: Part #79030 3. Insert the brick panel, top first, as shown in Figure 27. The two cut Kit Contents out corners should be at the bottom. Brick Panel (A) 4 Tap Tights (B) Tools Required Drill (90° drill recommended) #18 drill bit 5/32 allen wrench A Figure27 B Figure 25 4. Make sure that the brick panel is centered, with equal space on either side of the auger tube. Whi
Summary of the content on the page No. 16
TESTING / LISTING 5. Screw in the four tap tights, included with this kit, using a 5/32 allen 6. Replace the burn pot and check that it is firmly in place (if you can wrench. rotate the burn pot it is not installed correctly). If present, install the optional log set according to the log set installation instructions (included with your log set). 7. Re-hang the door by reversing the instructions in step 1. Figure 29 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE. 16
Summary of the content on the page No. 17
Log Set Installation Instructions Kit Contents (refer to Figure30) Cat. No. #H514 Qty (1) left log (B) (1) right log (C) (1) front log (D) (2) log support brackets (E) cut lines B C Figure31 Bracket correctly placed D E E Figure 30 Figure 32 Tools Required C None B CAUTION: The logs can be damaged if they are not handled with care! To Install the log set: D 1. Remove the two log support brackets from the box and bend the ends of the brackets 90 degrees at the cut lines. See Figur
Summary of the content on the page No. 18
2. Push the start button and the ignite and feeding lights will come on OPERATION and the lighting sequence will begin. For about the next 15 minutes the insert will feed pellets cyclically into the burn pot, the combustion fan Control Board will come on, and the igniter will heat up. During this sequence, some smoke in the firebox is to be expected. After the igniting sequence is The control board regulates all functions of the insert. The following is complete, the insert will begin burni
Summary of the content on the page No. 19
Once you find a pellet brand that burns well, continue using this brand. Shut Down High ash fuel increases the frequency of insert cleaning. Fuel with an excessive moisture content may jam the auger assembly. Normal - To turn the insert off, turn the heat selector knob to off. The fans will continue to operate until the control board completes the shut Corn Fuel down cycle. Shelled corn can be burned in the Winslow PI40 insert when it is mixed Power Outage - If the insert loses electrical
Summary of the content on the page No. 20
Cleaning Glass CLEANING AND MAINTENANCE CAUTION: Do not open the front door when the fireplace insert is hot. To open the door, follow the first two steps listed in Front IMPORTANT CAUTIONS: Door Removal on Page 23. Clean the glass using a soft cloth or paper towel and a household glass cleaner or gas stove • UNPLUG POWER CORD AND ENSURE APPLIANCE IS COLD window cleaner. A damp cloth with a small amount of ash from BEFORE PERFORMING ANY MAINTENANCE WORK. the firebox can also be used to
