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UNITED STATES
STOVE COMPANY
Keeping America Warm Since 1869
MODEL: 1600 / 1800
THE WOOD AND COAL FURNACE
SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE
MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION REQUIREMENTS IN YOUR AREA.
Installation/Operator's Manual #851062E
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TABLE OF CONTENTS Introduction ..........................................................................1 Locating Your Furnace .........................................................1 Clearances ...........................................................................1 Chimney Requirements .....................................................1-2 Smoke Pipe Installation .....................................................2-3 Dampers on Stove Pipes...........................................
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chimney connector and extending at least 2" on either side of the chimney connector. INTRODUCTION CLEARANCES Thank you for your purchase of a U.S. Stove Woodburning FLAMMABLE WALL furnace. Your decision to buy a Hotblast Furnace was undoubtedly reached after much careful thought and consid- MODEL 1600 - 20" MODEL 1600 - 15" eration. We are very proud you chose the U.S. Stove furnace MODEL 1800 - 25" MODEL 1800 - 18" and trust you will receive the comfort and economy that others realize when heat
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always follow the chimney manufacturers instructions. highest point of the house, or 2' above the point at which the chimney is 10' from the roof. NOTE: Type of chimney: Class A All-Fuel also referred to as 7. The chimney should be relatively straight and vertical. Low-Heat appliance type chimney per Uniform Mechanical Code: 8. The portion of an all-fuel metal chimney that extends above the roof should be well secured. Chimney, low-heat appliance type is a factory built, masonry or metal chimney
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When using a Class A or double wall flue pipe connection, heating season. follow the manufacturer's instructions. DO NOT CONNECT TWO HEATERS TO THE SAME CHIM- When constructing a single wall smoke pipe, the following NEY FLUE. The National Fire Prevention Association recom- guidelines must be observed. mends that woodburning appliances vent into a separate chimney from gas or oil furnaces. If such an installation is 1. The smoke pipe should be 24 gauge or heavier contemplated, first check with a
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INSTALLATION NO.1 INSTALLATION NO. 2 With this installation, a back draft damper is inserted into the Extending the hot air duct from the furnace into the existing heat run before the plenum of the existing furnace to prevent plenum will help direct the flow of air from the 1600/1800 as air from the existing furnace to blow back into the furnace well as the flow in the existing furnace. Ducting entering the when it is not in use. When a back draft damper is employed, it should be located as clos
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furnace, a gas water heater, or gas furnace. The fumes could ASSEMBLY INSTRUCTIONS then be distributed throughout the house. Three 1/2" Lock Nuts One 1/2" x 2 1/2" Carriage Bolt Six 1/4" x 3/4" Hex Bolts Smoke Door Two 1/4" x 1-1/4" Carriage Bolts to make sure there is no COMBUSTION AIR shipping damage, and that all necessary parts are All fires need air (specifically oxygen) to burn. Furnaces, located in the firebox. See fireplaces, and wood-burning furnaces need enough oxygen parts
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DOOR HANDLE INSTALLATION FUEL & ASH DOOR LATCH INSTALLATION Insert door handle into door. From rear side of door place With two 1/4" x 3/4" hex bolts, attach the door latch to the 1/2" washer over threaded part of door handle. Then attach 1/2" lock nut, being careful not to over tighten. Handle should turn freely. BAFFLE BAFFLE 2 ROD ROD EXTENSION MODEL 1600 1 1 1-1/2" (4 / ) BRICKS 2 1/2 BRICK HEX COUPLING 3 5 4 6 THE MODELS 1600 AND 1800 HAVE BEEN 2 EQUIPPED WITH DIFFERENT PLENUM OPENINGS, TH
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The firebrick must be inserted on each side resting on the BRICK INSTALLATION (PRE-INSTALLED AT FACTORY) SMOKE DOOR CLIPS 1/4" LOCK NUTS 1/4" X 1-1/4" CARRIAGE BOLTS FRONT OF FURNACE NOTE: Prior to operation, be sure to remove brick SMOKE DOOR retaining strips. FUEL LOADING FIREBOX: DOOR FRAME 1 grate frame. First, place cut brick in each back corner. Place remaining brick in place. SMOKE CHAMBER: 1. Place #1 firebrick in the back of smoke chamber. 2. Slide baffle plate into smoke chamber, flat
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MOUNTING PROCEDURE FOR DRAFTS OPTIONAL MOTORIZED NATURAL DRAFT Models 1600 / 1800 DRAFT 1. Using (2) 1/4" x 1" bolts, lock washers and nuts, TUBE attach draft to furnace with draft tube clamp. CLAMP 2. Plug draft power cord into receptacle on front of furnace. MODEL 1600/1800 - KIT #C60357M MOTORIZED NATURAL DRAFT FORCED AIR DRAFT (SHIPPED WITH UNIT) MODEL 1600/1800 1. Using (2) 1/4" x 1" bolt, lock washer and nut, attach draft adapter bracket to furnace draft tube. KIT #69189
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ELECTRICAL INSTALLATION Predrilled holes are provided on the back of the furnace THERMOSTAT ALL WIRING MUST for mounting the fan center electrical box. Mounting BE DONE BY A holes and knockouts are also provided to accommodate QUALIFIED mounting the high limit control in either the upper left or ELECTRICIAN upper right corner. The flexible conduit connecting the high limit control to the fan center electrical box has been sized longer for the model 1800. This conduit may be cut shorter to provi
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WIRING DIAGRAM FAN "OFF" LIMIT INDICATOR INDICATOR (100) (200) Honeywell LOAD LOAD FAN LIMIT FAN "ON" BREAK OFF LIMIT SWITCH LINE LINE JUMPER FOR INDICATOR LOW VOLTAGE (150) SETTING LIMIT CONTROL WALL THERMOSTAT BLOWER MOTOR WHITE 1400 CFM BLACK 1250 CFM BLUE DRAFT RED 1100 CFM TO TO MOTOR "R" "G" BLACK WHITE BACK VIEW RC W GY RED BLACK FRONT VIEW FAN CENTER BLACK WHITE ELECTRICAL BLACK BOX WHITE BLACK BLUE GREEN RED 3 3-SPEED SWITCH 45 2 1 3 POWER SUPPLY (Two Models are available Model "A" and
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TESTING AND OPERATING PROCEDURES established, you are ready to load the furnace. TESTING: 1. If using an optional power draft, check the draft blower CAUTION: To prevent flame and smoke spillage, the slide by turning the room thermostat up high enough so that baffle must be pulled out and the fuel door must be cracked the draft blower turns on. Then lower the thermostat for ten seconds before being fully opened. setting until you hear it shut off. Do not over fire your furnace! After you have be
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2. NEVER completely cover the live fire with fresh coal. furnace any more than necessary early in the fall and late Always leave a generous area of burning coal at the top spring, as you cannot keep the firebox hot enough (without of the fire and at the rear. overheating your home) to burn gases. Slow fires can cause excessive creosote build-up in smoke pipe, chimney 3. Always keep the ash pit clean. and firebox. ✓ If the fire goes out or does not hold overnight, look for: Wood should be placed
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TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: D. Check chimney draft — make sure chimney flue pipe is clean and chimney is of adequate height. Smoke puffs from furnace E. Make sure you're not suffocating the fire with Solution: excessive amounts of unburned wood. A. Check chimney draft. Check for blocked chimney F. Slide baffle should be pulled out prior to load door or flue pipe. Use mirror to check chimney opening. clearance. B. Check ash pit — if it is too full, empty. 4.Problem: C. Make s
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PARTS LIST 15 19 16 3 6 MODEL 1600/1800 17 13 4 1 11 12 22 9 18 10 8 !! IMPORTANT !! When ordering repair 24 7 NOTE: parts, a "G" must be added 1600 = 16 - FULL BRICK to the end of the part 5 1- HALF BRICK number of any part painted 21 14 1800 = 22 - FULL BRICK GREEN on the furnace. 23 20 2 ITEM DESCRIPTION MODEL PART# ITEM DESCRIPTION MODEL PART# 1 Left Side Front Assy. 1600 68821 11 Full Brick BOTH 89066 1800 68962 12 Full Brick 1600 23887 2 Right Side Front Assy. 1600 68822 13
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PARTS LIST 43 45 MODEL 1600/1800 33 42 27 34 26 32 44 31 33 29 50 37 28 40 30 35 38 36 39 50 47 46 40 49 41 48 ITEM DESCRIPTION PART# ITEM DESCRIPTION PART# 26 Top Safety Latch 23786 39 1/4" x 3/4" Hex Bolt 83339(6) 27 Feed Door (Drilled) 69091 40 1/-20 Kep Nuts 83250(8) 28 Ash Door (Drilled) 68880 41 1/4" x 1" Hex Bolt 83379 29 Door Latch Handle 24179(2) 42 1/4" x 1-1/4" Carriage Bolt 83445(2) 30 Ash Door Latch 23823 43 1/4-20 Kep Nut 83250(2) 31 1/2" Flat Washer 83835(2) 44 Smoke Door Curtain
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PARTS LIST MODELS 1600 / 1800 Fan Limit Kit #C68399 ITEM DESCRIPTION PART# 1 1 High Limit Control 80145 2 3-Speed Switch 80361 4 3 Plastic Knob C9267M 3 4 Fan Center 80130 2 MODEL 1600 Blower Kit #C60471 (1400CFM) 6 MODEL 1800 Blower Kit #C6137M (1800CFM) 5 ITEM DESCRIPTION PART# 5 3-Speed Motor 1/3 hp C45799 6 Blower Housing (1600) C46799 Blower Housing (1800) C45899 16
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MOTORIZED NATURAL DRAFT PARTS LIST PRE-ASSEMBLED AT FACTORY (OPTIONAL KIT) 6 5 7 12 1 11 2 2 10 9 8 11 3 MODEL 1600 / 1800 4 ITEM DESCRIPTION PART# 1 Draw Band 23888 3 4 2 1/4" x 1" Bolt 83379 3 1/4" Lock Washer 83414 4 1/4" Hex Nut 83072 5 Erie Motor-120v C45099 6 Draft Cap 23859 MODEL 1600/1800 MND KIT #C60357M 7 Draft Tube Weldment 68872 8 Flipper Tube 23899 9 Flipper 23898 10 1/2" - 13 Hex Lock Nut 83444 11 #8 x 1/2" Tek Screw 83455 12 1/2 x 2-1/2 Carriage Bolt C20599 * Ther
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FORCED AIR DRAFT PARTS LIST PRE-ASSEMBLED AT FACTORY MODEL 1600/1800 KIT #69189 ITEM DESCRIPTION PART# 1 Draft Blower 80422 2 Power Supply Cord C40899 3 FAD Bracket 69192 4 10-24 Kep Nut (3ea.) 83244 5 1/4-20 x 1" Bolt (2ea) 83379 6 1/4-20 Lock Nut 83261 18
