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Owner’s Operator and Maintenance Manual
Recumbent
Handcycle Series
Top End XLT™
Top End XLT Jr.
Top End XLT Pro
Top End XLT Gold
Top End Force™
DEALER: This manual MUST be given to
the user of the handcycle.
USER: BEFORE using this handcycle, read
this manual and save for future reference.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
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WARNING DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL EQUIPMENT WITHOUT FIRST COMPLETELY READING AND UNDERSTANDING THESE INSTRUCTIONS AND ANY ADDITIONAL INSTRUCTIONAL MATERIAL SUCH AS OWNER’S MANUALS, SERVICE MANUALS OR INSTRUCTION SHEETS SUPPLIED WITH THIS PRODUCT OR OPTIONAL EQUIPMENT. IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS, CAUTIONS OR INSTRUCTIONS, CONTACT A HEALTHCARE PROFESSIONAL, DEALER OR TECHNICAL PERSONNEL BEFORE ATTEMPTING TO USE THIS EQUIPMENT - OTHERWISE, INJURY
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TABLE OF CONTENTS TABLE OF CONTENTS REGISTER YOUR PRODUCT ...............................................................7 DEALER/TECHNICIAN INFORMATION ............................................... 8 SPECIAL NOTES ................................................................................ 8 TYPICAL PRODUCT PARAMETERS .................................................. 10 SECTION 1—GENERAL GUIDELINES .................................................12 Proper Fit ...........................
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TABLE OF CONTENTS TABLE OF CONTENTS SECTION 5—OPERATION ................................................................26 Riding the Handcycle ...............................................................................................................................26 Shifting Gears.............................................................................................................................................27 Seven Speed Hub ....................................................
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TABLE OF CONTENTS TABLE OF CONTENTS SECTION 8—SERVICE PROCEDURES ................................................. 46 Replacing the Fork/Crank Assembly....................................................................................................46 Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force .....................................49 Replacing the Left Side Crank Arms................................................................................................49 Replacing
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TABLE OF CONTENTS TABLE OF CONTENTS SECTION 9—OPTIONS ..................................................................... 60 Installing Rear Safety Light......................................................................................................................60 Batteries .................................................................................................................................................60 Mounting the Safety Light.........................................
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REGISTER YOUR PRODUCT For Models Made After 7/12/07.......................................................................................................65 Installing Gloves ........................................................................................................................................66 Mountain Drive Transmission Option.................................................................................................66 Switching to Mountain Drive Transmission Option ....
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DEALER/TECHNICIAN INFORMATION DEALER/TECHNICIAN INFORMATION The term ʺqualified technicianʺ in this manual refers to an Invacare qualified technician ® or a Shimano certified bicycle repair technician. SPECIAL NOTES Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage. Refer to the table below for definitions of the signal words. SIGNAL WORD MEANING Danger indicates an imminently hazardous situation which, if
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SPECIAL NOTES WARNING ALWAYS wear your seat positioning strap. Inasmuch as the seat positioning strap is an option on this handcycle (you may order with or without the seat positioning strap), Invacare strongly recommends ordering the seat positioning strap as an additional safeguard for the handcycle user. The seat positioning strap is a position- ing belt only. It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts. If signs of
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TYPICAL PRODUCT PARAMETERS TYPICAL PRODUCT PARAMETERS TOP END XLT TOP END XLT JR Seat Width: 14 to 20 inches 14 inches Seat Depth: 15 inches 15 inches Seat-to-Floor (approx.): 12, 13, or 14 inches 12, 13, or 14 inches Back Style: Adjustable Back Angle 90° - 110° Adjustable Back Angle 90° - 110° Back Height Fixed/ 11-14 inches (Wide) 11-14 inches (Wide) Adjustable Angle: 20 inches (Narrow, Tall) 16½ inches (Narrow, Tall) Footrest: Adjustable Fore and Aft Adjustable Fore and Aft Side - Wheel Clear
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TYPICAL PRODUCT PARAMETERS TOP END XLT PRO TOP END XLT GOLD Seat Width: 14 to 18 inches 14 to 18 inches Seat Depth: 15 inches 15 inches Seat-to-Floor (approx.): 12, 13 and 14 inches 9 inches Back Style: Adjustable Back Angle 90° - 110° Adjustable Back Angle 50° - 90° Back Height Fixed/ 11-14 inches (Wide) 12 inches (Wide) Adjustable Angle: 18½ inches (Narrow, Tall) 18 inches (Narrow, Tall) Footrest: Adjustable Fore and Aft Adjustable Fore and Aft Side - Wheel Clearance: 2 inches - * 2½ inches 2
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SECTION 1—GENERAL GUIDELINES SECTION 1—GENERAL GUIDELINES WARNING SECTION 1 - GENERAL GUIDELINES contains important information for the safe operation and use of this product. Proper Fit The handcycle MUST be adjusted to fit the rider. For a proper fit: •The rider MUST be able to see over the hand crank. •The rider MUST have a slightly bent elbow when the hand pedals are toward the front of the handcycle (farthest from the riderʹs face). •The rider MUST have a slight bend at the knee when fe
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SECTION 1—GENERAL GUIDELINES Top End XLT, XLT jr., and XLT Gold Models Only ‐ The parking brake of the handcycle MUST be engaged before attempting any transfer. Top End XLT Pro Model Only ‐ This model may be ordered with or without a parking brake. If ordered without a parking brake, the handcycle MUST be positioned securely against a stable object before any transfer is attempted. If ordered with the optional parking brake, the parking brake MUST be engaged before attempting any transfer.
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SECTION 1—GENERAL GUIDELINES Tire Pressure DO NOT use your handcycle unless it has the proper tire pressure (p.s.i.). DO NOT overinflate the tires. Failure to follow these suggestions may cause the tire to explode and cause bodily harm. DO NOT ride on a flat or underinflated tires. Riding on flat or underinflated tires can cause injury, as well as, damage to the tire, tube and handcycle. Weight Limitation The Invacare Top End XLT handcycles have a weight limitation of 250 lbs. A weight limit
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SECTION 2—SAFETY AND HANDLING SECTION 2—SAFETY AND HANDLING Safety and Handling of the Handcycle Requires the close attention of the user as well as the assistant. This manual points out the most common procedures and techniques involved in the safe operation and maintenance of the handcycle. It is important to practice and master these safe techniques until you are comfortable in maneuvering the handcycle. Use this information only as a basic guide. The techniques that are discussed on the
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SECTION 2—SAFETY AND HANDLING Percentage of Weight Distribution Transferring in and out of the handcycle will cause a change to the normal balance, the center of gravity, and the weight distribution of the handcycle. To determine and establish your particular safety limits, practice transferring activities in several combinations in the presence of a qualified health care professional before attempting a transfer alone. Proper positioning is essential for your safety. Transferring Into/Out
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SECTION 2—SAFETY AND HANDLING NOTE: During independent transfer, little or no seat platform will be beneath you. Although it may be difficult to wedge the transfer board between the handcycle seat and the handcycle seat, use a transfer board if necessary. NOTE: Refer to STEPS A‐F in FIGURE2.1 for details regarding transfer to/from a handcycle. 6. Shift body weight onto object while transferring. 7. Lift and place left leg past front frame across seat and over center tube. WARNING STEP A: Sh
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SECTION 3—SAFETY INSPECTION SECTION 3—SAFETY INSPECTION Safety Inspection Checklist NOTE: Every six months, take your Top End XLT to a qualified technician for a thorough inspection and servicing. Regular cleaning will reveal loose or worn parts and enhance the smooth operation of your Top End XLT. For safe and proper operation, your handcycle MUST be cared for just like any other vehicle. Routine maintenance will extend the life and efficiency of your Top End XLT. NOTE: Invacare recommends
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SECTION 3—SAFETY INSPECTION ❑ Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify hardware that attaches strap to frame is secure and undamaged. Replace if necessary. ❑ Inspect upholstery for rips or sagging. ❑ Clean upholstery with light detergent and water. ❑ Check that all labels are present and legible. Replace if necessary. ❑ Ensure that casters are free of debris. Inspect/Adjust Weekly ❑ Inspect parking brake ‐ Adjust brake shoes to front rim. Check for wor
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SECTION 3—SAFETY INSPECTION Inspect/Adjust Monthly ❑ Inspect for bent or broken frame. ❑ Ensure that casters are free of debris. Inspect/Adjust Periodically ❑ Inspect for bent or broken frame. ❑ Inspect parking brake ‐ Adjust brake shoes to front rim. Check for worn or missing shoes. Check for wax or oil on rim. ❑ Ensure cable anchor is attached securely to brake arm. ❑ Ensure internal stopping brakes engages easily. CAUTION As with any vehicle, the wheels/casters and tires should be checked pe
