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OPERATOR’S
MANUAL
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BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties, responsibilities and standards set forth in the ANSI, CE CSA and/or AS standards in effect at the time of manufacture. This equipment will meet or exceed applicable ANSI, CE, CSA and/or AS codes and standards when operated in accordance with manufacturer’s recommendations. It is the responsibility of the user to follow all regional codes and regulations that govern the safe operation of th
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TABLE OF CONTENTS Table of Contents 1 Illustrations 2 Tables 2 1 Safety 3 Legend: Safety Advisories 4 Before Operation 5 During Operation 5 Maintenance Safety 7 Damaged Equipment Policy 8 2 Specifications 9 Range of Motion 10 Specifications 11 Warranty 12 3 Operations 13 Ground Control Station 14 Platform Control Station 16 Normal Operating Procedure 18 Manual Boom Operations 20 Battery Recharge 22 Boom Lift Transport 23 4 Operator Service 25 Daily Service Checks 26 Weekly Service C
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LIST OF ILLUSTRATIONS Figure 2-1 Range of Motion 10 Figure 3-1 Ground Control Panel 14 Figure 3-2 Platform Control Panel 16 Figure 3-3 Outrigger Controls 18 Figure 3-4 Boom Travel Latch 18 Figure 3-5 Platform Travel Latch 19 Figure 3-6 Hand Pump and Controls for Manual Operation 20 Figure 3-7 Manual Lowering Valve 21 Figure 3-8 Battery Charger Faceplate 22 Figure 3-9 Trailer Hitching 23 Figure 3-10 Boom Lift and Transport Instructions 24 Figure 4-1 Outrigger Position Switches 26 Figure 4-2
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1 SAFETY Proper training is required for the safe operation of any mechanical device. Failure to follow all instructions and safety precautions in this manual and attached to the lift will result in death or personal injury. Prior to Operation: Read, understand and obey all instructions and safety precautions in this manual and attached to the lift. Read, understand and obey all applicable government regulations. Become familiar with the proper use of all controls. Inexper
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BIL-JAX 2622T LEGEND: SAFETY ADVISORIES The following safety advisories are used throughout this manual to indicate specific hazards when operating or maintaining the machine. Read, understand and obey all safety advisories to prevent improper service, damage to equipment, personal injury or death. DANGER Warns of operation near electrical power sources that could lead to personal injury or death. WARNING Describes conditions or practices that could lead to personal injury or
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1 – SAFETY BEFORE OPERATION DURING OPERATION Ensure the following general safety precautions are Ensure the following general safety precautions are followed before operating the telescoping boom lift: followed while operating the telescoping boom lift: ALWAYS inspect the usage area for potential ALWAYS position lift away from power lines to hazards, such as unstable or unlevel surfaces, ensure that no part of the lift can accidentally reach overhead obstructions and electrically charged w
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BIL-JAX 2622T ALWAYS wear proper footgear. ALWAYS keep the NEVER operate boom lift in conditions where wind platform free of debris. speeds exceed 12.5 m/sec (45 km/h or 28 mph). Steady or gusty winds that exceed 12.5 m/sec (45 ALWAYS keep personnel and obstructions clear of km/h) may affect stability and boom operation. the machine when repositioning boom or basket. NEVER allow ropes, electric cords, hoses or other ALWAYS cordon the area surrounding the equipment to become entangled i
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1 – SAFETY MAINTENANCE SAFETY Ensure the following general safety precautions are NEVER exceed the manufacturer’s recommended followed while performing maintenance on the relief valve settings. telescoping boom lift: NEVER touch or allow metal tools to contact any General Maintenance components that are sensitive to static discharge. ALWAYS use static discharge prevention mats and ALWAYS perform maintenance procedures grounding devices when handling electronic according to manufacturer
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BIL-JAX 2622T DAMAGED EQUIPMENT POLICY Safety Statement At Bil-Jax, we are dedicated to the safety of all users of our products. All Bil-Jax lifts are designed, manufactured and tested to comply with current applicable ANSI and/or CE codes and regulations. Damage Policy There may be occasions when a Bil-Jax lift is involved in an incident that results in structural damage to the lift. Such damage can seriously compromise the ability of the lift to perform in a safe manner. Therefore,
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2 SPECIFICATIONS Bil-Jax, Inc. is dedicated to the continuous improvement of this and all Bil-Jax products. Therefore, equipment information is subject to change without notice. The following information is based on ideal working conditions. Machine performance may vary based on work environment and on machine options. Direct any questions or concerns regarding equipment specifications to your regional Bil-Jax representative or to the Bil-Jax Service Department. 9
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BIL-JAX 2622T RANGE OF MOTION 15 ft 5ft 5ft 15 ft 25 ft 0 4.6m 1.5m 1.5m 4.6m 7.6m 40 ft 12.2m 30 ft 9.1m 20 ft 6.1m 10 ft 3m 0 Figure 2-1. Range of Motion 10
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2 – INTRODUCTION SPECIFICATIONS SERIAL NUMBER_____________________________ Working Height 31 ft 7 in Rated Towing Speed 65 mph 10.1 m 105 km/h Maximum Platform Height 25 ft 7 in Tire Size ST 225/75 R15D 8.1 m Control System 24V DC Maximum Horizontal Outreach Battery 4 x 6V 245 amp-hr From Centerline 19 ft 11 in Charger 6.1 m Standard 110/120 Volt From Outrigger Footpad Edge 14 ft CE 220 Volt 4.3 m Hydraulic Pressure 3,000 psi Rated Platform Capacity 440 lbs 206
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BIL-JAX 2622T WARRANTY Bil-Jax, Inc. warrants this product for one year, beginning on the date of delivery, to be free from defects of material and workmanship provided the unit is operated and maintained in compliance with the guidelines established in the Operations and Maintenance Manuals. Major structural components, including trailer tongue and boom weldments, are warranted for five years against defects due to material or workmanship. Bil-Jax will, at its option, repair or replace an
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3 OPERATION The Bil-Jax Telescoping Boom Lift is equipped with multiple operator control stations. Equipment power and outrigger controls are located at ground level. Boom lift and rotation controls are located at ground level and on the work platform. Before attempting boom lift operation, Operators should: Attend a training program as required by government regulations. Obtain, read and obey all safety precautions as indicated by manufacturer’s recommendations and all feder
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BIL-JAX 2622T GROUND CONTROL STATION The ground control station is used to operate outriggers and control boom motion. To access the ground control station, open the control panel access cover found on the turntable. Turn the key switch to the ground controls setting. Figure 3-1. Ground Control Panel 1. Key Switch 11. Boom Rotation – Clockwise 1a. Platform Controls Position 12. Boom Rotation – Counterclockwise 1b. Ground Controls Position 13. Platform Tilt – Up 2. Batt
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3 – OPERATION The ground control station includes the following SPEED button and the BOOM RETRACT (8) button at the controls and Indicators. Refer to Figure 3-1 for same time retracts the boom. Boom motion control locations. continues until the buttons are released or until the boom reaches a hard stop or a safe travel limit. 9-10. Boom Raise/Down Buttons 1. Key Switch Pressing and holding a desired SPEED button and the Turning the key switch to the PLATFORM (1A) icon BOOM RAISE (9)
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BIL-JAX 2622T PLATFORM CONTROL STATION The platform control station is used to control boom motion. To access the platform control station, turn the key switch at the ground control station to the platform controls setting and enter the work cage. Figure 3-2. Ground Control Panel 1. Engine Start (DC/Gas Model Only) 8. Boom Rotation – Counterclockwise 2. Engine Choke (DC/Gas Model Only) 9. Boom Raise 3. Horn Button 10. Boom Down 4. Battery Condition Indicator 11. Boom Extend 5.
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3 – OPERATION The platform control station includes the following 11-12. Boom Extend/Retract Buttons controls and Indicators. Refer to Figure 3-2 for Pressing and holding a desired SPEED button and the control locations. BOOM EXTEND (11) button at the same time extends the telescopic boom. Pressing and holding a desired SPEED button and the BOOM RETRACT (12) button at 1-2. Engine Start and Choke (DC/Gas Model only) the same time retracts the boom. Boom motion Start a cold engine by p
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BIL-JAX 2622T NORMAL OPERATING PROCEDURE Perform the following procedures to operate the Bil- and the two appropriate OUTRIGGER buttons at Jax Telescoping Boom Lift. the same time. Read and obey all safety precautions and operating instructions, as well as all applicable government regulations. Conduct a Pre-Operation Inspection by performing all recommended Daily Service Checks. Refer to Section 4. Position the boom lift at the work area. Make sure the boom lift is on a firm an
