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Operators Manual
Installation, Operation & Service
Electric Table Top Kettles
For units built after August 1999
MODELS:
Single Kettles
KET-3-T
KET-6-T
KET-12-T
KET-20-T*
Twin Kettles
TKET-3-T
TKET-6-T
TKET-12-T
*Floor Type Leg Mount
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
SE95004 Rev. 4
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TABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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INSTALLATION GENERAL INSTALLATION The first installation step is to refer to the Installation of the kettle must be accomplished by Specification Sheets or Specification Drawings for qualified electrical installation personnel working detailed clearance requirements of the kettle. to all applicable local and national codes. Next, carefully cut open the shipping carton for Improper installation of product could cause injury easy removal of the kettle. or damage. This equipment is built to comply
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Position on a firm, level surface, and bolt two ASSEMBLY flange feet in place. Once the kettle is secure, Table-Top Models (3, 6 & 12 gallon) screw tilt handle into the threaded hole provided at the right of kettle. 1.25" 14.5" 1.25" 1.25" ELECTRICAL KET-3-T ENSURE THE ELECTRICAL SUPPLY MATCHES KET-6-T 12.5" 10" KET-12-T THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL. 1.25" This kettle is built to comply with applicable 5/16" - 18 18" threaded standards of manufacturers. Included among
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green light will cycle on and off, indicating the WATER element is cycling on and off to maintain The sealed jacket of the electric kettle is temperature. precharged with the correct amount of a water based formula, and therefore, no water connection 4. Tilt the kettle forward. The Low Water Indicator is required to the kettle jacket. The kettle can be Light (Red) (4) should be lit when the kettle is in equipped with optional hot and/or cold water a tilted position. This light indicates that th
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OPERATING INSTRUCTIONS 1 2 3 4 5 6 7 General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. Tilting Handle Used for tilting the kettle. 2. Vacuum/Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury. 3. Pressure Relief Valve This valve is used to vent the kettle and in the unlikely event there is (not shown) an excess steam build-up in the jacket, this valve opens automatically to relieve this pressure. 4. Low Water Indicator Light (Red) When l
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Indicator Light (Green) (6) will cycle on and OPERATING THE KETTLE off indicating the elements are cycling on and DO NOT LEAN ON OR PLACE OBJECTS ON off to maintain the set temperature. KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT NOTE: Do not fill kettle above CONTENTS. recommended level marked on outside of kettle. 1. Before turning kettle on, read the Vacuum/Pressure Gauge (2). The gauges NOTE: The Low Water Indicator Light (Red) (4) needle should be in the gree
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2. Hold the latch down to unlock tilting mechanism. MARINE LOCK 3. Pull the handle to tilt kettle. Your unit is equipped with a 4. To lock, return the kettle to its upright position marine lock to prevent LATCH and push handle back. accidental tilting. The following procedure should be used to tilt NOTE: Inspect lock daily to ensure it is free the kettle. moving and does not bind or stick. Clean lock if necessary (see Cleaning Instructions below 1. Grasp the tilt handle. for details). CLEANI
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RECOMMENDED CLEANERS MARINE LOCK FOR SPECIFIC SITUATIONS Use a small nylon bristle brush to remove food and debris from pivot point. If lock is still sticking have maintenance disassemble and clean pieces Job Cleaning Agent Comments individually and reassemble. Routine Cleaning Soap, Ammonia Apply with cloth or Detergent, Medallion sponge Latch Fingerprints Arcal 20, Lac-O-Nu Provides barrier film & Smears Ecoshine Stubborn Stains Cameo, Talc, Zud Rub in direction & Discolouration First Impress
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SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory- supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty. FAUCE
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KETTLE BOTTOM & SIDE 1 6 7 3 Element Terminals 4 8 2 9 10 5 ITEM NO. PART NO. DESCRIPTION QTY. 1. KE50556-1 Probe, Low Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51723 Safety Valve, 50 PSI, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52455 Bottom Cover Gasket, 3 gallon kettle . . . . . . . . . . . . . . . . . . . . . . . . .1 KE52456 Bottom Cover Gasket, 6 gallon kettle . . . . . . . . . . . . . . . . . . . . .
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CORD & PLUG OPTION 1 2 4 5 3 Not available for KET-20-T or Twin Kettles ITEM NO. PART NO. DESCRIPTION QTY. FOR KET-6-T (SW) (200-240VAC, 3PH, 50/60Hz 1. KE02113-1 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54819-1 Plug (30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE54820-1 Receptacle (30A) . . . . .
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CONSOLE COMPONENTS & MARINE LOCK 21 19 17 24 25 16 14 15 7 20 8 18 9 5 6 10 11 12 4 13 5 26 23 3 2 1 22 11
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CONSOLE COMPONENTS & MARINE LOCK ITEM NO. PART NO. DESCRIPTION QTY. Single / Twin 1. SE00114 Potentiometer with ON/OFF Switch, c/w Item #2 . . . . . . . . . . . . . . . . . . . . . . 1/ 2 2. KE51005 Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2 3. KE50569-1 Knob, Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2 4. KE50567-1 L.E.D., Red . . . . . . . . . . . . . . . . . . . . .
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21 20 TILTING GEARBOX 19 ASSEMBLY 22 (12 gallon 25 3 1 kettle only) 4 10 23 11 9 7 8 7 2 3 17 5 14 18 6 24 12 15 2 16 13 12 NOTE: Item #14 to be tack welded flush outside in the gearbox housing (item #1). Do not damage the outside edges of the gearbox housing when tack welding. ITEM NO. PART NO. DESCRIPTION QTY. 1.-16. KE02062-1 Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ELECTRICAL PANEL ELECTRICAL PANEL 13 7 3 2 4 1 8 6 6 9 5 10 11 12 ITEM NO. PART NO. DESCRIPTION QTY. Single / Twin 1. KE54761 Terminal Block Mounting Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2 2. SK50055-1 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6 3. SK50054-2 Terminal Block End Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/ 2 4. SK50054-1 Terminal Block End Barrier . . . . . . . . . .
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MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility. WARNING: It is imperative that damaged seals be repaired immediately to pre
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BEARING LUBRICATING PROCEDURE 1. Remove console cover. 2. Loosen two Allen screws on locking ring. 3. Pull locking ring to center of trunnion. 4. Pull kettle two inches away from console and rest on support block. 5. Clean newly exposed sections of trunnion. 6. Grease trunnion between kettle and console. 7. Repack outer needle bearing. 8. Push kettle back in place. 10. Reinstall trunnion and lock collar. 11. Replace console cover. 16
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CALIBRATING PROCEDURE DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH 1. Insure the unit has a vacuum before you begin TEMPERATURE STEAM. CONTACT calibrating procedures. If unit requires venting refer WITH SKIN COULD RESULT IN to Kettle Venting Instructions on page 18 of this SERIOUS BURNS. KEEP FACE, manual. HANDS AND BODY CLEAR OF DISCHARGE. 2. Turn kettle ON and set temperature dial to 10 (Max.). DANGER: WORKING ON MACHINES 3. Allow the unit to cycle twice. WITH POWER COULD RESULT IN SEVERE
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3. Remove Guard Bracket (A). RESERVOIR FILL 4. Pull Pressure Relief Valve (B) open to insure vessel PROCEDURES is not pressurized. The kettle's water level must be maintained at the proper level to 5. Remove Pressure Relief Valve (B). submerge the heater elements. Under normal operating 6. Replace Pressure Relief Valve (B) with Street Elbow (C). conditions, the sealed water reservoir should never require the addition of water. 7. Add distilled water (D) through the Street Elbow (C), using a funn
