Summary of the content on the page No. 1
© 2007 - 2012 Goodman Manufacturing Company, L.P.
ASPF
5151 San Felipe, Suite 500, Houston, TX 77056
AIR HANDLERS
www.goodmanmfg.com - or - www.amana-hac.com
P/N: IO-431 Date: May 2012
INSTALLATION & OPERATING INSTRUCTIONS
Cooling Unit w/Optional Heat Kits
CONTENTS
of 15kW and Above
Important Safety Instructions ............................................. 2
and Room Thermostat w/Two Stages of Heat........... 11
Shipping Inspection ........................................................... 3
H
Summary of the content on the page No. 2
Important Safety Instructions The following symbols and labels are used throughout this Do not connect to or use any device that is not design- manual to indicate immediate or potential safety hazards. It certified by Goodman for use with this unit. Serious is the owner’s and installer’s responsibility to read and com- property damage, personal injury, reduced unit ply with all safety information and instructions accompanying performance and/or hazardous conditions may result these symbols.
Summary of the content on the page No. 3
® IMPORTANT: To register your Goodman brand unit, go to CONSUMER AFFAIRS www.goodmanmfg.com and click on “Warranty Registration”. GOODMAN MANUFACTURING COMPANY, L.P. Complete registration as prompted. 7401 SECURITY WAY ® HOUSTON, TEXAS 77040 To register your Amana brand unit, go to www.amana- hac.com and click “Warranty Registraion”. Complete regis- (877) 254-4729 tration as prompted. If replacing an air handler, the system must be manufacturer approved and Air-Conditioning, Heating, and Refr
Summary of the content on the page No. 4
Return Ductwork HEAT KIT NOMINAL kW CFM DO NOT TERMINATE THE RETURN DUCTWORK IN AN 35 68 10 15 20 21 AREA THAT CAN INTRODUCE TOXIC, OR OBJECTION- 600 17 27 34 39 ABLE FUMES/ODORS INTO THE DUCTWORK. The return 800 13 20 25 30 40 ductwork is to be introduced into the air handler bottom (upflow 1000 10 16 20 24 32 48 configuration). 1200 8 131720 27405359 Return Air Filters 1400 7 111417 23344651 Each installation must include a return air filter. This filtering 1600 6 101315 20304044 may be perf
Summary of the content on the page No. 5
Maximum Allowable Length in Feet to Limit Voltage Drop to 2%* HIGH VOLTAGE! Disconnect ALL power before servicing. Minimum Circuit Ampacity (MCA) Wire Size Multiple power sources may be present. (AWG) Failure to do so may cause property damage, 10 15 20 25 30 35 40 45 personal injury or death. 14 75 50 37 NR NR NR NR NR 12 118 79 59 47 NR NR NR NR 10 188 125 95 75 63 54 NR NR HIGH VOLTAGE! 8 301 201 150 120 100 86 75 68 To avoid property damage, personal injury or death 6 471 314 235 188 157
Summary of the content on the page No. 6
Low Voltage Connections IMPORTANT NOTE: Torch heat required to braze tubes of various sizes is proportional to the size of the tube. Tubes of Several combinations of low voltage schemes are available, smaller size require less heat to bring the tube to brazing depending on the presence of a heat kit and whether the temperature before adding brazing alloy. Applying too much heat kit is single-stage or multi-staging. The low voltage con- heat to any tube can melt the tube. Service personnel must
Summary of the content on the page No. 7
7. Install the zee coil supports and the wrapper stiffeners. Downflow Conversion Conversion to downflow MUST be performed in an area that 8. Install the tie bracket. allows access to all sides prior to placing the air handler in its 9. Install the rear channel bracket. final location. To prevent the evaporator coil pan from “sweat- ing” the DPI accessory insulation kit is to be used when per- 10.To prevent possible condensate “blow off” the insula- forming this conversion. NOTE: The DPI kit is
Summary of the content on the page No. 8
tightened to a torque of approximately 37 in-lbs. to prevent ASPF Model Insulation Kit damage to the drain pan connection. An insertion depth be- tween .355 to .485 inches (3-5 turns) should be expected at 1830 DPIH36-42 this torque. Use the female (3/4 NPT) threaded fitting that protrudes outside of the enclosure for external connections. 3137 / 4260 DPIH48-61 1. Ensure drain pan hole is NOT obstructed. Table 8 2. To prevent potential sweating and dripping on to finished The following describes
Summary of the content on the page No. 9
Use of a condensate removal pump is permitted when nec- • Return and supply ducts are sealed. essary. This condensate pump should have provisions for • Unit is elevated when installed in a garage or where shutting off the control voltage should a blocked drain occur. flammable vapors may be present. A trap must be installed between the unit and the conden- sate pump. • Unit is protected from vehicular or other physical dam- age. IMPORTANT NOTE: The evaporator coil is coated with oils that may di
Summary of the content on the page No. 10
IMPORTANT: WHEN MATCHING THE ASPF AIR ASPF Thermostat Connections HANDLERS TO A SINGLE SPEED COOLING OR The following composite wiring diagrams detail various con- HEAT PUMP UNIT, REMEMBER TO CONNECT “Y” figurations in which the ASPF air handlers can be used. Ex- FROM THE THERMOSTAT TO THE “Y2” ON THE amples include single-stage cooling and heat pump with single LOW VOLTAGE TERMINAL BOARD. or two-stage electric heating. All these configurations can be applied with convenient connections to out
Summary of the content on the page No. 11
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO WARNING MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. #18 GA. 5 WIRES WITH COOLING 4 WIRES WITHOUT W2 W YG R C RD R YL BR GR G WH W1 BR W2 BR Y1 YL Y2 YL YL CONDENSING UNIT 24V CONNECTION O BL BL TB COOLING UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE AND ROOM THERMOSTAT WITH TWO STAGES OF HEAT #18 GA. 7 WIRE W2 W2 C O Y R Y O C G R E BR YL WH C RD RD R GR G WH BL YL BR W1 WH OR
Summary of the content on the page No. 12
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO WARNING MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. #18 GA. 7 WIRE C W2 Y R Y O C W2 G R E O BR YL OR C GR RD RD R RD GR WH G BL YL W1 WH WH OR WH W2 RD Y1 WH OR Y2 BL BL O YL OR TB OR BR HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE NOTES: NOMENCLATURE: COLOR CODES 1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE RD - RED OT - OUTDOOR THERMOSTAT (OPTIONAL) FIRST TO CLOSE A
Summary of the content on the page No. 13
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO WARNING MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. ASPF Wiring Diagram FL TL FL FL HTR1 BK FL TL TL TL HTR1 HTR1 FL FL BK HTR2 FL RD FL TL TL TL TL HTR1 HTR2 HTR2 RD HTR3 YL FL BK FL TL TL HTR3 HTR4 BL BK 1 BK BK BK 1 RD 1 BK 1 2 YL 2 2 2 RD PU PU RD RD YL BK BL BK RD 3 BL 3 3 3 BL PU PU RD RD BK RD M1 M3 M1 BL M1 M3 M5 M7 BL BL 4 YL BL 4 RD M2 M4 M2 4 BK 4 RD M2 M4 M6 M8 M1 M1
Summary of the content on the page No. 14
THIS PAGE LEFT INTENTIONALLY BLANK 14
Summary of the content on the page No. 15
SPLIT SYSTEMS AIR CONDITIONING AND HEAT PUMP HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS We strongly recommend a bi-annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer. Clean Outside Coil (Qualified Servicer Only) Replace or Clean Filter IMPORTANT NOTE: Never operate unit without a filter in- stalled as dust and lint will build up on internal parts resulting in loss of efficiency, equipment damage and possible fire. An indoor air filte
Summary of the content on the page No. 16
NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE. © 2007 - 2012 Goodman Manufacturing Company, L.P. 5151 San Felipe, Suite 500, Houston, TX 77056 www.goodmanmfg.com - or - www.amana-hac.com 16
