Summary of the content on the page No. 1
LATHE DUPLICATOR ATTACHMENT
(FOR USE WITH LATHE MODEL 90265)
MODEL 90692
ASSEMBLY AND OPERATING INSTRUCTIONS
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http//www.harborfreight.com
Copyright 2003 by Harbor Freight Tools. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
Summary of the content on the page No. 2
PRODUCT SPECIFICATIONS Item Description Product Compatibility For use with Lathe Model 90265 Maximum Turning Length 38” Maximum Bowl Diameter 8” Overall Length 40” Overall Height 7-1/2” Overall Width 4-5/16” Scale Inches/Metric – 1/16” & 1MM Segments Cutting Tool Dimensions 0.195” x 0.512” x 7.875” Accessories 3MM Hex Wrench 4MM Hex Wrench 6MM Hex Wrench 10MM/12MM Combo Open End Wrench Weight 22.20 Pounds SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembl
Summary of the content on the page No. 3
3. Store idle equipment. When not in use, tools and equipment should be stored in a dry location to inhibit rust. Always lock up tools and equipment, and keep out of reach of children. 4. Do not use this product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs. If there is any doubt, do not attempt to use this product. 5. Maintain labels and nameplates on this product. These carry impo
Summary of the content on the page No. 4
cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator. SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1. This Lathe Duplicator Attachment is designed for use ONLY with the Lathe Model 90265 (available from Harbor Freight Tools). Make sure to read and understand all instructions and safety precautions as outlined in the manu- facturer’s m
Summary of the content on the page No. 5
11. Keep the Lathe Duplicator Attachment dry and its moving parts properly oiled for better and safer performance. 12. WARNING! Some dust created by power sanding, sawing, grinding, drilling, lathe operations, and other construction activities, contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: lead from lead-based paints, crystalline silica from bricks and cement or other masonry products, a
Summary of the content on the page No. 6
3. Install one Lower Vertical Support Bar (46) onto the Tool Rest Base of the lathe, and secure it by tightening the Support Bar Handle of the lathe. (See Figure A.) 4. Loosen the Tailstock Handle of the lathe, and remove the Tailstock from the Bed of the lathe. (See Figure B.) LOWER VERTICAL SUPPORT BAR (46) TAILSTOCK TAILSTOCK HANDLE BED OF LATHE TOOL REST BASE (44) TOOL REST HANDLE (55) SUPPORT BAR SUPPORT BAR INSERT (53) HANDLE FIGURE B (45) HEX NUT (17) 5. Loosen the Hex Nut (17) from the
Summary of the content on the page No. 7
PATTERN SUPPORT BAR (41) U-BRACKET (38) HANDLE (3) LOWER VERTICAL SUPPORT BAR PATTERN BOLT (42) (46) U-BRACKET ASSEMBLY LOWER VERTICAL SUPPORT BAR (46) U-BRACKET ASSEMBLY FIGURE C To Attach The Support Bar: 1. Remove the End Cap (12) from each end of the Support Bar (54). (See Assy. Diagram.) 2. Remove the two Square Nuts (47) from the Handles (48), and insert the Square Nuts into the T-Slot of the Support Bar (54). (See Figure D, next page.) 3. Insert the threaded, bolt portion of the Handles (
Summary of the content on the page No. 8
SQUARE NUT (47) SUPPORT BAR (54) SQUARE FLAT WASHER NUT (40) (47) LOCKWASHER (34) HANDLE FLAT WASHER (40) (48) LOCKWASHER (34) HANDLE (48) FIGURE D To Assemble The Tool Holder: 1. Loosen the two Set Screws (20) on the Tool Holder (24), and extend the Cutting Tool (31) out about 4 inches. Then re-tighten the two Set Screws to secure the Cutting Tool in place. (See Figure E.) 2. Slide the Pattern Follower Assembly into the T-Slot located at the bottom of the Tool Holder (24). (See Figure E.) SE
Summary of the content on the page No. 9
To Attach The Tool Holder Assembly: 1. Slide the Cutting Tool (31) of the Tool Holder (24) into the Slot located on the Side Plate (50). (See Figures E and F.) 2. Attach the Spring (19) over the Pointer (14) on the Side Plate (50). (See Figure F.) 3. Adjust the Spring (19) so that there is enough tension to keep the Tool Holder (24) firmly against the Support Bar (54). (See Figure F.) SUPPORT BAR (54) POINTER (14) TOOL SPRING HOLDER SLIDE PLATE (19) (24) (50) FIGURE F To Attach The Safety Shie
Summary of the content on the page No. 10
SAFETY SHIELD (8) PAN HEAD SCREW (9) FLAT WASHER (21) HANDLE (51) HEX NUT (7) SAFETY SHIELD PLATE (43) HEX HEAD BOLT (11) FLAT WASHER (40) BOLT HEX NUT (39) SUPPORT BAR (54) FIGURE G OPERATING INSTRUCTIONS To Adjust The Cutting Tool: 1. Prior to use, the Cutting Tool (31) must be set approximately 1/8” above the Spindle of the lathe. Make sure to check at the Headstock and Tailstock of the lathe. (See Figure H.) 2. The Cutting Tool (31) can be adjusted vertically by loosening the Support Bar H
Summary of the content on the page No. 11
3. The Cutting Tool (31) also can be adjusted vertically by loosening the Socket Head Bolt (25) which secures the Tool Holder (24) in place. Once adjusted, make sure to re-tighten the Socket Head Bolt. (See Figure H.) 4. The Cutting Tool (31) can be adjusted horizontally by moving the Tool Rest Base across the Bed of the lathe, towards or away from the Spindle of the lathe. (See Figure A.) 5. The Cutting Tool (31) also can be adjusted horizontally by loosening the two Set Screws (20), moving t
Summary of the content on the page No. 12
occurs, have the problem corrected before further use. Do not use damaged equipment. 2. For better and safer performance, always keep the Cutting Tool (31) clean and sharp. 3. Daily, with a clean cloth, brush, or vacuum remove all debris fromthe Lathe Dupli- cator Attachment. Then, use a lightweight machine oil to lubricate all moving parts. TROUBLESHOOTING GUIDE Symptom Possible Cause(s) Corrective Action Machine slows down 1. Applying too much 1. Ease up on pressure. while operating. pressure
Summary of the content on the page No. 13
PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEI- THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTUER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE- MEN
Summary of the content on the page No. 14
ASSEMBLY DIAGRAM 12 8 9 3 49 38 21 54 51 43 22 53 45 7 11 52 50 10 2 40 42 14 41 17 16 39 46 15 25 39 19 12 14 49 23 38 38 1 20 34 18 32 22 32 33 37 21 35 36 6 31 13 29 3 28 30 39 2 5 47 41 24 27 42 26 46 25 34 1 40 48 44 55 45 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 90692 PAGE 14
